• Title/Summary/Keyword: dynamic vulcanization

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Magnetorheological Elastomer Based on Reactive Blend of Maleic Anhydride Grafted Chloroprene Rubber and Epoxidized Natural Rubber (말레무수물로 개질된 클로로프렌 고무와 에폭시화 천연고무의 반응 블렌드에 기초한 자기유변 탄성체)

  • Choi, Jinyoung;Chung, Kyungho
    • Elastomers and Composites
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    • v.49 no.4
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    • pp.267-274
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    • 2014
  • Self vulcanizable blend system for magnetorheological elastomer (MRE) has been studied by dispersing magneto responsible particle (MRP) on elastomeric matrix. Chloroprene rubber was modified with maleic anhydride (MAH) using heat and pressure which is called dynamic maleation process. The optimum graft ratio of MAH was found at 10 phr contents and reaction temperature of $100^{\circ}C$. This could be confirmed by FT-IR analysis. Epoxided natural rubber (ENR) was blended with modified CR-g-MAH for self vulcanization. The optimum amounts of ENR was 30 wt% in terms of scorch time and curing rate. MRE was manufactured by electromagnetic equipment and orientation of MRE was confirmed by SEM. Finally, it was found that the tensile strength of anisotropic-MRE was higher than that of isotropic-MRE and the hardness was reverse.

Morphology of EPDM-based Thermoplastic Vulcanizates (EPDM계 열가소성 가황체의 형태학적 연구)

  • Lee, Sang-Jin;Kim, Young-Kyoo;Park, Seong-Soo;Cho, Won-Jei;Ha, Chang-Sik
    • Elastomers and Composites
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    • v.32 no.3
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    • pp.157-165
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    • 1997
  • The morphology of the thermoplastic vulcanizates prepared from ethylene-propylene-diene terpolymer, polypropylene and high density polyethylene(HDPE) or ethylene based ionomer were studied. Blends were prepared in a laboratory internal mixer where EPDM was cured in the presence of PP and HDPE or ionomer under shear with dicumyl peroxide(DCP). The effects of DCP concentration and rubber/plastics composition were studied. In the morphological analysis by scanning electron microscopy (SEM), a small amount of EPDM acted as a compatibilizer to HDPE and PP. It was also revealed that the dynamic vulcanization process could reduce the domain size of the crosslinked EPDM phase. When ionomer was added to EPDM/PP blend, the thermoplastic vulcanizate showed typical ductile fracture topology and the trend was more clearly observed when DCP contents and ionomer contents are higher.

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Study on the Chemical Treatment of Silica for SBR Reinforcement (화학처리(化學處理) Silica의 SBR에 대한 보강효과(補强效果)에 관(關)한 연구(硏究))

  • Park, Gun-Rok;Yoo, Chong-Sun;Choi, Sei-Young
    • Elastomers and Composites
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    • v.29 no.1
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    • pp.18-29
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    • 1994
  • The purpose of this study is to investigate reinforced effect between silica treated by coupling agents and rubber matrix under the configuration chemical bonds, and the effect of silica particles coated by organic polymers using aluminum chloride as the catalyst. In vulcanization characteristies were tested by Curastometer. The M-series vulcanizates were reached to the fastest optimum cure $time(t_{90})$ and R-series vulcanizates with the same formula had the shorted optimum cure times. Tensile characteristics measuring with a tensile tester revealed that the M-series vulcanizate was the best in the physical properties, such as tensile strength. In 100% modulus, however, the S-series vulcanizates appeared to be better than the other vulcanizates. Also, hardness showed the following order : S-series>R-series>M-series with the order of elongation R-series>M-series>S-series. In SEM test, shapes of chemical treated silicas were observed. The dispersion of filler in the SBR composite appeard uniformly. In RDS test for the dynamic characteristics, G' indicates that S-3 shows the highest value with the next order M-3>R-3, and the order of damping values are as followe: M-3>M-3>R-3.

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A Study on Effects of Vulcanization Systems on Cross-linking and Degradation Reactions of NR/CR Blends Using Dynamic DSC and TGA (Dynamic DSC와 TGA를 이용한 NR/CR 고무블렌드의 가황시스템이 가교 및 열화반응에 미치는 영향 연구)

  • Min, Byung-kwon;Park, DongRyul;Ahn, WonSool
    • Korean Chemical Engineering Research
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    • v.47 no.2
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    • pp.169-173
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    • 2009
  • Effects of variations sulfur/accelerator ratio on cross-linking and thermal degradation behavior of NR/CR rubber compounds were studied using both dynamic DSC and non-isothermal TGA. DSC thermograms of the given samples were obtained with several different heating rates, and after cross-liked in DSC, TGA thermograms with the same samples also obtained. Kissinger analysis was applied to assess the activation energies for the cross-linking and thermal decomposition processes. Results showed that the formation and thermal decomposition reaction of the samples occurred in the overall temperature range of $120{\sim}180^{\circ}C$ and $350{\sim}450^{\circ}C$, respectively, exhibiting that data could be well-fittable by Kissinger method. Furthermore, formation activation energy by DSC was estimated as $83.0{\pm}5.0kJ/mol$, which was much smaller than that of degradation by TGA, $147.0{\pm}2.0kJ/mol$. From these results, it was considered that, although variations of sulfur/accelerator ratio in the present experiments affected little on the formation mechanism and/or thermal degradation, they could play roles as the catalysts which lower the activation energy of formation. Because of stabilization after formation reaction, however, they have no more effects on the lowering the activation energy, showing higher values when decomposition, caused by main-chain scissions.

Polyether Ester by Rubber Content and Rubber According to the Type of Dynamic Vulcanized Properties (TPEE) (폴리에스터계 동적가교물의 고무함량 및 고무종류에 따른 물성)

  • Yun, Ju-Ho;Yun, Jung-Hwan;Ha, Seong-Mun;Kim, Il;Sim, Sang-Eun
    • Elastomers and Composites
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    • v.48 no.1
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    • pp.67-75
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    • 2013
  • E-TPE (Engineering Thermoplastic Polyether Ester) was Ester Elastomer with functional groups as recycling and fast processability. In addition, if the car's lightweight enough to highlight eco-friendly materials that help to improve fuel economy has become. Have all the attributes of the rubber and engineering plastics E-TPE the available temperature area is spacious, heat resistance and oil resistance is excellent but getting attention as a new material in the field of auto parts in the field of electrical and electronic domestic depends entirely on imports by the lack of core technology and has been research and development is urgently needed. In this study, the hard segments, polyester (TPEE) as the base soft elastomers of the segments Ethylen-prophylene-Copolymer and CSM (Choloro sulphonated polyethylene Rubber), VAMAC (Ethylene Acrylic Rubber), NBR (Acrylonitrin Butadiene Rubber), 1, 3-Phenylene-bisoxazoline is dealing with Dynamic Vulcanized by content and added rubber properties, thermal variation observed. As a result, the properties of the dynamic vulcanization with NBR compared to other rubber heat resistance and oil resistance is on the increase.

A study on the Damping Properties of NR Vulcanizates. (천연(天然)고무의 Damping Property에 관(關)한 연구(硏究))

  • Choi, Jae-Woon;Paik, Nam-Chul
    • Elastomers and Composites
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    • v.20 no.3
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    • pp.189-204
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    • 1985
  • The purpose of this study is to examine the dynamic properties, especially the damping and fatigue properites, of NR vulcanizates and to find out the vulcanizate which can be used as damping materials in industry. The results of this study can be summarized as follows: 1. In the ODR test, the S-2 vulcanizate was the fastest one in terms of having reached to optimum cure times($t_{90}$) and, with the same formula, when 50phr of HAF carbon black loaded, the shortest optimum cure times has shown. 2. The S - 2 vulcanizate was the best than the others in the physical properties. In aging properties, however, the E - 1 vulcanizate appeared to be better than the other vulcanizates. 3. The results of the RDS test for the NR vulcanization system under the condition of 0.1% strain amplitude and 1 Hz frequency showed no connection between Tg and the the nature of the crosslinking system, but 50phr loading of HAF carbon black increased Tg. The damping values of vulcanizates in the elastic region showed a strong relations the damping values and the crosslinking system. The S - 2 vulcanizate with higher crosslink density had lower damping values than other vulcanizates, and furthermore, the SH - 2 vulcanizates with 50phr loading of HAF carbon black increased the damping values. 4. The Goodrich Flexometer test showed that the heat buildup for the gum NR vulcanizates was less than for those which contained 50phr of HAF carbon black. In particular, the fatigue life of the vulcanizate with lower damping values appeared to be longer than that of the vulcanizates with higher damping values. In the fatigue test, the increasment of the loading or the temperature, applied to the vulcanizates, appeared to be shorten their fatigue life.

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Preparation and Characterization of Rubber/Clay Nanocomposite Using Skim Natural Rubber Latex (스킴천연고무 라텍스를 이용한 고무/점토 나노복합체의 제조 및 특성)

  • Alex, R.;Kim, M.J.;Lee, Y.S.;Nah, C.
    • Elastomers and Composites
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    • v.41 no.4
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    • pp.252-259
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    • 2006
  • A new route for making rubber/clay nanocomposites was suggested based on skim natural rubber latex (SNRL), which is a protein rich by-product obtained during the centrifugal concentration of natural rubber (NR) latex. NR/acrylonitrile butadiene rubber (NBR) based nanocomposites were prepared from SNRL and NBR latex of 26 % acrylonitrile content by blending of aqueous dispersion of organoclay (OC) followed by coagulation, drying, mill mixing and vulcanization. X-ray diffraction(XRD) studies revealed that NR/NBR blend nanocomposites exhibited a highly intercalated and exfoliated structure, especially for NBR-rich blends. Dynamic mechanical studies showed that more compatible behavior was observed for NBR-rich blends. The 25/75 NR/NBR blend nanocomposite showed the best mechanical properties.

Effect of Coupling Agent, Methylene Diisocyanate, in the Blending of Poly(methyl methacrylate)-Modified Starch and Styrene-Butadiene Rubber (폴리(메틸 메타크릴레이트)-개질된 전분과 스티렌-부타디엔 고무의 혼합에서 커플링제 메틸렌 디이소시아네이트의 효과)

  • Li, Mei-Chun;Cho, Ur Ryong
    • Elastomers and Composites
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    • v.49 no.2
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    • pp.117-126
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    • 2014
  • Methylene diisocyanate (MDI) was investigated as a novel interfacial modifier to enhance the performances of poly(methyl methacrylate)-modified starch/styrene-butadiene rubber (PMMA-modified starch/SBR) composites. Owing to the formation urethane linkage on one side and ${\pi}-{\pi}$ adhesion on the other side, MDI acted as an intermediated linkage role in the PMMA-modified starch/SBR interfaces, which was evidenced by the morphological, mechanical, dynamic mechanical and thermal decomposition studies. As a result, the presence of MDI significantly improved the mechanical properties and thermal stability of PMMA-modified starch/SBR composites. In addition, the effect of starch concentration on the various performances of the resulted MDI/PMMA-modified starch/SBR composites, such as morphology, vulcanization characteristics, mechanical properties, toluene swelling behavior, and thermal stability were investigated and discussed in detail. The obtained MDI/PMMA-modified starch/SBR composites exhibited superior mechanical properties to carbon black/SBR (CB/SBR) composites, demonstrating the potential use of the renewable starch as a substitute for CB in the rubber compounds.

A Study on the Mechanical Properties of Surface Activated Waste EPDM and The Analysis of Odor Materials (표면 활성화된 폐 EPDM 분말의 물성과 냄새 성분 분석 연구)

  • Choi, J.;Kim, S.;Chung, K.;Chung, J.;Yoo, T.;Yang, J.
    • Elastomers and Composites
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    • v.42 no.4
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    • pp.249-258
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    • 2007
  • In this study, the EPDM powder which was surface activated by high temperature and shear pulverization process was prepared and the mechanical properties and odor material analysis were investigated. Analysis for particle size and size distribution of waste of the EPDM powder has been performed. The waste EPDMs used in this study were 4 types of solid, sponge, solid+sponge, and solid+metal. According to the results, the solid type showed the smallest particle size among the 4 types of EPDM powder. Effective surface devulcanization of EPDM powder could be obtained by the addition of the reclaiming agent. The dicumyl peroxide was considered as the best crosslink agent for dynamic vulcanization when the surface activated EPDM powder was blended with polyolefin in order to make TPE. Also, the optimum amounts of DCP was 6 phr in terms of surface crosslink reaction and mechanical properties of EPDM powder. The processes of water adsorption and rose oil addition were employed to remove the odor of EPDM powder caused by reclaiming agent. The GC/MS was used to analyze the odor compounds.