• Title/Summary/Keyword: durability of shotcrete

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An Experimental Study on the Effect of Accelerator and Chemical Admixture Type for the Durability of Shotcrete (급결제 및 혼화제 종류가 숏크리트 내구성에 미치는 영향에 관한 연구)

  • 백신원;권소진;이영수;김의성;신용석
    • Journal of the Korean Society of Safety
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    • v.18 no.3
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    • pp.109-113
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    • 2003
  • Concrete and shotcrete should withstand the conditions for which they have been designed, without deterioration, over a period of years. But connote and shotcrete are being deteriorated according to aging by internal and external causes. Recently, many studies on the durability of concrete have been conducted But the durability of shotcrete is rarely studied. So, in this study, chloride ion penetration test freeze and thaw test neutralization test were conducted to examine the durability characteristics of shotcrete with several accelerator and chemical admixture types. These results indicate that shotcrete with allah free accelerator and with superplasticizer are durable. Therefore, the present study provides a fm base to make high performance shotcrete.

An Experimental Study on the Effect of Mineral Admixtures for the Durability of Shotcrete (혼화재 종류가 숏크리트 내구성에 미치는 영향에 관한 연구)

  • Paik, Shin-Won;Chung, Dok-Chu
    • Journal of the Korean Society of Safety
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    • v.19 no.2
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    • pp.98-103
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    • 2004
  • Shotcrete needs the enough durability without deterioration for life time. But shotcrete is being deteriorated according to aging like concrete by internal causes whithin itself and by external causes which can be physical, chemical, or mechanical. Durable shotcrete can be made by incresing the cement content, adding chemical and mineral admixtures and so on. So, in this study, chloride ion penetration test, freeze and thaw test, neutralization test were conducted to examine the durability characteristice of shotcrete with mineral admixtures such as silica fume, blast-furnace slag and fly ash. These results indicate that shotcrete with silica fume is durable. Therefore, the present study provides a firm base to make high performance shtcrete.

Durability Characteristics of High Performance Shotcrete for Permanent Support of Large Size Underground Space (대형 지하공간의 영구지보재로서 고성능 숏크리트의 내구 특성)

  • Won, Jong-Pil;Kim, Hwang-Hee;Jang, Chang-Il;Lee, Sang-Woo
    • Journal of the Korea Concrete Institute
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    • v.19 no.6
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    • pp.701-706
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    • 2007
  • This study evaluated the durability of high-performance shotcrete mixed in the proper proportions using alkali-free and cement mineral accelerators as a permanent support that maintains its strength for the long term. Durability tests were performed the chloride permeability, repeated freezing and thawing, accelerated carbonation, and the effects of salt environments. Test results showed that all the shotcrete mixes included silica fume had low permeability. In addition, after 300 freeze/thaw cycles, the shotcrete mix had excellent freeze/thaw resistance more than the 85% relative dynamic modulus of elasticity. The accelerated carbonation test results were no effect of accelerator type but, the depth of carbonation was greater in the shotcrete mix containing silica fume. No damage was seen in a salt environments. Therefore, the high performance shotcrete mix proportions used in this study showed excellent durability.

Experimental Study on the Strength Improvement and the Long Term Durability of Shotcrete mixed Micro-Silica Fume (실리카 흄을 혼입한 숏크리트의 강도증진과 장기내구특성에 관한 실험적 연구)

  • Ma, Sang-Joon;Kim, Dong-Min;Jang, Phil-Sung;Choi, Jae-Seok
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.8 no.2
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    • pp.165-182
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    • 2006
  • In this study, field test was performed to investigate the strength-improvement effect of shotcrete mixed Micro-silica fume and shotcrete quality was estimated by EFNARC standard. Deterioration test combined the Freezing-thawing and Carbonation was also performed in order to investigate a long-term durability of high-strength shotcrete. As a result of test, the compressive strength of shotcrete using Micro-silica fume was 45.2~55.8MPa and flexible strength was 5.01~6.66MPa, so a promotion ratio of strength was 37~79%, 17~61% respectively. And the strength-improvement effect of strength by silica fume addition ratio of 7.5~10% for cement mass was more superior to the others. Due to relative dynamic modulus, mass decrease rate and carbonation progress of shotcrete mixed Micro-silica fume, it was especially realized that Micro-silica fume reduced deterioration caused by steel fiber and improved a long-term durability of shotcrete.

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Evaluation of Durability Performance of Wet- Mixed Shotcrete with Powder Types Cement Mineral Accelerator (시멘트 광물계 급결제를 사용한 습식 숏크리트의 내구성 평가)

  • Won Jong-Pil;Sung Sang-Kyoung;Park Chan-Gi;Cho Yong-Jin;Choi Seok-Won;Park Hae-Geun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.253-256
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    • 2004
  • Recently, construction works of scale are getting larger with economic growth. Shotcreting is one of major processes in tunnels construction. Accelerator is used in tunnel and underground structures to ensure early strength of shotcrete. Silicate based accelerator and aluminate based accelerator is getting widely in the field. But these accelerators have many problems due to decesase of long-term strength and low quality of the hardened shotcrete. in order to solve these problems, recently developed powder types cement mineral accelerator. In this study, we tested chloride permeability, freezing and thawing and accelerated carbonation of shotcrete. As a result of the test, wet-mixed shotcrete with powder types cement mineral accelerator exhibited durability improvement compared to the conventional shotcrete accelerator.

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A Study on the Compressive Strength & Pore Structure of Shotcrete using for Mine Ready-mixed Materials (광산용 레디믹스트 재료를 사용한 숏크리트의 압축강도 및 공극구조에 대한 고찰)

  • Lee, Heung-Soo;Kim, Dong-Min;Choi, Seung-Kyung;Lee, Ju-Hoe
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.09a
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    • pp.1517-1521
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    • 2009
  • A variation of pore structure of shotcrete matrix was experimented by Mercury Intrusion Porosimetry, and the relation with compressive strength was also examined. As a result of the Mercury Intrusion Porosimetry(MIP) test, RM-P1 Batch the macropore diameter of the RM-BFS2 and RM-BFS3 Batch than to have a relatively macropore can see a lot of long-term durability performance degradation. Also, K and N Batch the current is applied to the mine if the factors on shotcrete durability performance of the macropore volume of the entire appears to be a long-term durability performance in the fall.

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Performance Improvement and Durability Evaluation of Shotcrete for Permanent Tunnel Support (터널 영구 지보재로서의 숏크리트 고성능화 및 내구성 평가에 관한 연구)

  • Lee, Sang-Pil;Ryu, Jong-Hyun;Lee, Sang-Don;Jeon, Seok-Won;Lee, Chung-In
    • Tunnel and Underground Space
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    • v.17 no.4
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    • pp.266-284
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    • 2007
  • Recently, many efforts have been made to construct the first unlined tunnel, without in-situ concrete lining, in Korea. However, the lack of reliability in the performance of shotcrete as permanent tunnel support prevented from its realization. Shotcrete has been regarded to have significant problems in field application and long term performance because of unsatisfactory strength level and durability compared to those of European countries. In this study, the high strength shotcrete satisfying compressive strength over 40 MPa and flexural strength over 4.5 MPa was developed from optimized mix design. The type of accelerators and the amount of silica fume were selected as the main factors in mixing process and the analyses were carried out up to the elapsed time of 2 years. In order to evaluate the short term durability of shotcrete, an array of laboratory test consisting of freeze-thaw, carbonation chloride penetration and permeability test was performed. For long-term durability tests, specimens have been put in an operated highway tunnel to expose them to the similar environment when they are actually used as an unlined tunnel support. From the strength and durability tests, it was found that only alkali-free based accelerator satisfied the target strength of this study and also, the developed shotcrete showed very high performance in its durability.

An Investigation on the Long Term Durability of High-strength Shotcrete Using Field and Combined Deterioration Test (현장실험과 복합열화시험을 통한 고강도 숏크리트의 장기내구성 검토)

  • Ma, Sang-Joon;Choi, Jae-Seok;Ahn, Kyung-Chul;Kim, Sun-Myung;Kim, Dong-Min
    • Journal of the Korean Geotechnical Society
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    • v.22 no.10
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    • pp.77-91
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    • 2006
  • Domestic practices in shotcrete use have developed in many respects even now, but it still has issues about material, construction, quality standard and so on. In overseas, the construction using high strength shotcrete with $39.2{\sim}58.8 MPa$ of compressive strength is becoming common based on the shotcrete technology of high strength and durability. However, domestic shotcrete design strength is low at around 20.6 MPa of compressive strength and a long term durability is also insufficient. In this paper, field tests using high-quality additives and accelerators were performed to obtain the improvement of shotcrete strength and EFNARC standard was used to evaluate the field test results. In addition, deterioration test combined with the freezing-thawing and carbonation was also performed in order to investigate a long-term durability of high-strength shotcrete. As a result of the field test, the promotion ratio of early strength was $90{\sim}97%$ in case of using alkali-free accelerators. And the compressive strength of the shotcrete using Micro-silica fume was $45.2{\sim}55.8MPa$ and flexible strength was $5.01{\sim}6.66MPa$, so the promotion ratio of strength was $37{\sim}79%$ and $17{\sim}61%$ respectively. The promotion effect of strength by silica fine additives ratio of $7.5{\sim}10%$ for cement mass was much superior to the other cases. It was especially examined that using Micro-silica fume reduced deterioration due to mixed steel fiber and improved a long-term durability of shotcrete.

Evaluation of Physical Performance of High-Strength.High Waterproof Ready-mixed Shotcrete using Powdered Polymer Dispersion (분말형 폴리머 혼화제를 적용한 고강도.고차수성 레디믹스트 숏크리트의 물리적 성능 평가)

  • Ma, Sang-Joon;Choi, Hee-Sup;Lee, Heung-Soo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.337-340
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    • 2008
  • As the Ready-mixed Shotcrete using Powdered Polymer Dispersion, Shotcrete Matrix as totally shotcrete gel that a part of second binder in Shotcrete materials is dense. Also, Ready-mixed Shotcrete is showed the decreasing Rebound and rising Durability. Therefore, it is possible that Ready-mixed Shotcrete for High-Strength and High-Waterproof can apply to the Powdered Polymer Dispersion.

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Evaluation of the Mechanical Properties of Field-Cast Shotcrete and Long-Term Durability by Combined Deterioration Test (현장타설 숏크리트의 역학적 성능 평가 및 복합열화시험을 통한 장기내구성 평가)

  • Ma, Sang-Joon;Jang, Phil-Sung;Kim, Dong-Min;Choi, Jae-Seok
    • Journal of the Korea Concrete Institute
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    • v.19 no.1
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    • pp.47-56
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    • 2007
  • Recently, tunnels are increasingly constructed in this country with the increased construction of highways, high-speed railways and subways. Shotcrete is one of the major processes in the tunnel construction. Many problems, however, exist in the current shotcrete practice. The purpose of the study is, therefore, to explore the trobles in the current shotcreting practice, and to develop high-quality silica fume shotcrete. For the purpose of security a long-term durability of shotcrete, this study conducted combined deterioration tests. In this study, a combined deterioration test in consideration of a variety of deterioration factors were proceeded. Especially, micro-silica fume that was used frequently in overseas because of a outstanding strength-promotion effect was applied to combined deterioration test, and a long-term durability of shotcrete was investigated according to additions mixing. As a result of test, the shotcrete mixed Micro-silica fume showed a good deterioration quality compared with the other mixes. And is shows that the Micro-silica fume has an outstanding strength-promotion effect and is effective to secure a long-term durability of shotcrete by means of decreasing a deterioration caused by steel fiber mixed.