• 제목/요약/키워드: drying energy reduction

검색결과 55건 처리시간 0.024초

하이브리드 냉풍건조기 개발 (Development of the hybrid desiccant cooling dryer)

  • 최현웅;정광섭;이태호;박승태
    • 대한설비공학회:학술대회논문집
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    • 대한설비공학회 2009년도 하계학술발표대회 논문집
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    • pp.236-241
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    • 2009
  • After analyzing the characteristics of the cooling dryer, the mixed cooling dryer was developed by adding the desiccant dryer which supplement the cooling dryer's demerits. Also, the hybrid desiccant cooling dryer was developed to use effectively the exhaust heat energy of the cooling dryer. It could make a more that 20 percent reduction in energy compared with the mixed desiccant cooling dryer. It has become essential to supply this equipment and search the suitable drying product.

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Infrared Assisted Freeze-Drying (IRAFD) to Produce Shelf-Stable Insect Food from Protaetia brevitarsis (White-Spotted Flower Chafer) Larva

  • Khampakool, Apinya;Soisungwan, Salinee;You, SangGuan;Park, Sung Hee
    • 한국축산식품학회지
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    • 제40권5호
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    • pp.813-830
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    • 2020
  • In this study, the potential of infrared assisted freeze-drying (IRAFD) was tested for the production of shelf-stable edible insects: Protaetia brevitarsis larva (larva of white-spotted flower chafer). The IRAFD system was customized using an infrared lamp, K-type thermocouple, controller, and data acquisition system. The infrared lamp provided the sublimation energy for rapid freeze-drying (FD). The IRAFD conditions were continuous IRAFD-5.0 kW/㎡ and IRAFD-5.0 kW/㎡ at different weight reduction (WR) (10%, 20%, and 30%). The continuous IRAFD reduced the drying time to 247 min compared to the 2,833 min duration of FD (p<0.05). The electrical energy could be reduced by more than 90% through infrared radiation during FD (p<0.05). The Page model resulted in the best prediction among the tested drying kinetic models. In terms of quality, IRAFD showed significantly lower hardness, chewiness, and higher protein levels than hot air drying and FD (p<0.05). IRAFD better preserved the glutamic acid (6.30-7.29 g/100 g) and proline (3.84-5.54 g/100 g). The external product appearance after IRAFD exhibited more air pockets and volume expansion, which might result in a good consumer appeal. In conclusion, this study reports the potential of IRAFD in producing shelf-stable and value-added edible insects.

하수슬러지의 에너지 자원화를 위한 마이크로파 건조특성 분석 (Analysis of the Drying Characteristic of Wastewater Sludge by Microwave to Make Energy Resources)

  • 이성민;이윤식
    • 한국지반환경공학회 논문집
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    • 제10권7호
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    • pp.125-133
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    • 2009
  • 하수를 정화하는 과정에서 발생하는 슬러지는 과거 주로 매립되어 왔으나, 2003년 유기성 슬러지의 매립금지라는 폐기물 관리법이 개정됨에 따라 최근에는 주로 해양투기 되어왔다. 그러나 '런던협약 96의정서'에 의해 2011년부터 해양투기도 금지될 예정이어서, 세계 각국은 슬러지의 다양한 처리방법에 대해 노력하고 있다. 우리나라도 예외 없이, 하수슬러지의 합리적인 처리방법을 찾기 위해 현재 많은 전문가들이 노력하고 있으며, 그중 하나가 재생 에너지화이다. 슬러지의 재생 에너지화의 성패는 친환경적이고 경제적인 건조방법에 달려 있다 해도 과언이 아니다. 따라서 본 연구에서는 영동군에서 발생하고 있는 하수슬러지를 재생에너지화하기 위해, 슬러지의 화학적 특성을 분석하여 에너지화 가능성을 검토하고, 마이크로파를 물과 슬러지에 각각 조사하여 슬러지의 건조 특성과 효율성 등을 분석하였다. 그 결과, 영동군하수 슬러지는 중금속 성분이 매우 적고 열량이 3,370kcal/kg 이상으로 재생에너지화하기에 적당함을 확인하였다. 또한, 마이크로파에 의한 슬러지 건조 특성을 분석한 결과, 슬러지 중량 대비 시간의 곡선은 투입 슬러지 량에 관계없이 늘어진 S자 형태의 거동특성을 보임은 물론 그 기울기가 일정함을 확인하였다. 또한, S 곡선을 변곡점 기준으로 세 영역으로 나눌 경우 두 번째 영역에서 건조가 가장 많이 일정하게 발생하며, 전체 건조량의 약 80% 이상임도 확인하였다. 본 결과는 향후 마이크로파를 이용한 full-scale 건조공정에서 투입 슬러지 대비 슬러지 건조량을 예측하는데 적용할 수 있다. 또한 본 실험 결과에 의하면, 마이크로파에 의한 건조능력이 약1.0kg/kW 이상을 보이고 있어 경제성도 갖고 있음을 확인하였다.

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Development of Treatment Process for Residual Coal from Biosolubilization

  • Rifella, Archi;Shaur, Ahmad;Chun, Dong Hyuk;Kim, Sangdo;Rhim, Young Joon;Yoo, Jiho;Choi, Hokyung;Lim, Jeonghwan;Lee, Sihyun;Rhee, Youngwoo
    • 청정기술
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    • 제24권2호
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    • pp.119-126
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    • 2018
  • This study introduced a treatment process that was developed to treat Indonesian low-rank coal with high-ash content, which has the same characteristics as residual coal from the biosolubilization process. The treatment process includes separation of ash, solid-liquid separation, pelletizing, and drying. To reduce the ash content, flotation was performed using 4-methyl-2-pentanol (MIBC) as frother, and kerosene, waste oil, and cashew nut shell liquid (CNSL) as collectors. The increasing amount of collector had an effect on combustible coal recovery and ash reduction. After flotation, a filter press, extruder, and an oven drier were used to make a dried coal pellet. Then another coal pellet was made using asphalt as a binder. The compressive strength and friability of the coal pellets were tested and compared.

산화에스테르전분을 이용한 표면사이징 공정의 건조에너지 저감 (Reduction of Drying Energy for After Dryers Using Oxidized Starch Ester)

  • 정영빈;이학래;윤혜정;정광호;지경락;김영석
    • 펄프종이기술
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    • 제45권4호
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    • pp.9-15
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    • 2013
  • An oxidized starch ester was prepared and used for surface sizing. Esterification of starch decreased both Brookfield viscosity and Brabender viscosity substantially even though the solids level was increased by 2% from 14% to 16%. Surface sizing with the esterified starch gave better performance in tensile strength, stiffness and compressive strength than surface sizing with oxidized starch in the laboratory. Advantages in strength improvement, however, were not obtained when it was applied in commercial papermaking process. This was attributed to the fact that the influence of starch types has been nullified by high pressure penetration that occurs in the commercial papermaking process. Drying energy consumption, however, decreased by 3.3% by substituting the low solids oxidized starch with a high solids starch ester.

혼합접착제 적용에 따른 골판지의 접착강도와 건조에너지 평가 (Evaluation of the Adhesive Strength and the Drying Energy of Corrugated Board Using a Mixed Adhesive)

  • 이지영;김철환;김은혜;박태웅;최재성
    • 펄프종이기술
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    • 제48권3호
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    • pp.51-56
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    • 2016
  • The most widely used glue in a corrugator is starch, which is a natural polymer. This material needs thermal energy to achieve a binding force, so a heating section is installed in a corrugator. However, this heating section can cause quality problems in linerboards and corrugating medium and increase the production cost because of the high cost of fossil resources. Therefore, a new adhesive that provides the binding force at lower temperatures than the conventional one must be developed. In this study, SB-latex was selected as a co-adhesive and added to the starch solution. The addition of the SB-latex was determined based on the viscosity of the new adhesive. The adhesive strength and the drying energy reduction of a corrugated board were measured to evaluate the functionalities of the new adhesive. The addition of SB-latex was determined to be under 20% of the oven-dried starch based on the viscosity of the new adhesive. The adhesive strength was improved and the drying energy was reduced by applying the new adhesive.

산업용지 현장테스트를 통한 왕겨 유기충전제 최적 사양 탐색 (Development of New Organic Filler Made from Rice Husk by Paperboard Mill Trials)

  • 이지영;김영훈;김철환;성용주;위상욱;박종혜;김은혜
    • 펄프종이기술
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    • 제47권4호
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    • pp.96-101
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    • 2015
  • In the previous study, we investigated the physical properties of new organic fillers made from major agricultural byproducts, including rice husks, peanut husks and garlic stems, and we estimated that rice husk was the best candidate for use as new organic fillers in paperboard. In this study, an organic filler prototype was produced with rice husk and the mill trials were carried out in a white liner chipboard (duplexboard) mill. The rice husk organic filler was added to the middle ply of SC $350g/m^2$ to determine the optimal conditions for the manufacture of rice husk organic fillers. The mill trials were performed three times and the bulk improvement and drying energy reduction were measured to identify the functionality of the rice husk organic filler compared to that of the commercial wood powder. In the first mill trial, the test failed because the surface roughness of the duplexboard had deteriorated after the rice husk organic filler was added to the OCC stock. As all of the particles remaining on the 60 mesh sieves were removed and the particle size was decreased by increasing the length of the grinding process, the surface roughness of the duplexboard did not be deteriorated in the second mill trial. However, the bulk improvement and drying energy reduction were not observed. In the final mill trial, as the particle size of the rice husk organic filler was controlled by increasing the portion of particles passing through the 60 mesh sieves and remaining 100 mesh sieves, higher bulk improvement and drying energy reduction were acquired compared to the commercial wood powder.

순환식 유채건조기 개량 연구 (A Study on the Improvement of the Circulation Dryer for Rapeseed)

  • 김유호;최희석;권진경;조광환;윤홍선;김동선
    • Journal of Biosystems Engineering
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    • 제33권6호
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    • pp.390-395
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    • 2008
  • Current high oil price and the agreement on global climate change prevention have increased worldwide investment and research on renewable energy. In Korea, development of a rapeseed dryer for bio-diesel production has been started in 2007. Usually, rapeseeds are harvested in early summer, because rice cultivation is followed right after rapeseed harvesting. Early harvest and bad summer results in highly moistured rapeseed and development of artificial drying system is required to dry great amount of rapeseed that couldn't be processed by sun drying alone. The rapeseed dryer was modified from an existing circulation type grain dryer. Modification of the dryer was performed with the aid of CFD simulation. Drying test showed that drying rate of rapeseed was 1.51%/h and germination rate reduction was 4.5%p for the drying temperature of $60^{\circ}C$.

벼 상온통풍건조의 최소풍량비에 관한 연구 (Minimum Specific Airflow Rate Requirements for Natural Air Drying of Rough Rice in Korea)

  • 금동혁;박선태
    • Journal of Biosystems Engineering
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    • 제21권1호
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    • pp.60-71
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    • 1996
  • The purposes of this study were to develop a simulation model and to determine minimum specific airflow rate requirements for natural air drying of rough rice in Korea. A simulation model was developed considering energy and mass balances within grain bed, drying and rewetting rates, and hysterisis effect between sorption and desorption isotherms. As the results of validation test, the moisture contents predicted by the model agreed very well with the actual data. The criteria for determining minimum specific airflow rate requirements was that the top loom layer in the bin be dried to a moisture content below 16 percent wet basis with less than 0.5% drymatter decomposition. The minimum specific airflow rate requirements in 13 locations of Korea were presented based on the worst one among the past 7 to 13-year weather data. These requirements were also presented for all the combinations of three harvest dates and four harvest moisture contents. Specific airflow rate requirements seemed to be half by each 2 percent reduction in moisture content from 24 percent. As harvest date was delayed by 10 days from October 1, these requirements were reduced by about 20 to 40 percent.

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농촌의 주곡 건조.저장.가공 작업체계 개선확립 (Improvement of System for Grain Drying, Storing , and Processing in Rural Area)

  • 서상용;이승규;김용환
    • Journal of Biosystems Engineering
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    • 제3권1호
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    • pp.33-46
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    • 1978
  • To get the goal of self-supply of food grain, improvement of post-harvest grain operations in rural area is under consideration as an important task of agriculture in Korea. This is study is focused on elimination of losses and deteriorations of grain and reduction of labour requirements and funds for post-harvest grain operations. The purpose of this study are presentation of basic data referring to conventional post-harvest grain operations in rural area and suggestion of improving methods for the operations, and also finding out reasonable operating processes of the operations. The result of this study are follows; 1. Grain drying in-the-filed which is performed before threshing has major factors of grain loss during drying, and so should be restrained as possible. Combine harvesting system is recommended among other king of mechanized harvesting systems for restraining in-the-field drying and securing available labors for drying. 2. It is predicted that mechanical grain drying could be prevalent when combine harvesting is taken place. Recommended grain drier for pre-combine harvesting system and for combine harvesting system is batch-type drier and circulating -type drier, respectively. 3. As existing farm storages for grain have insufficient spaces and offer poor conditions for grain storing , it is greatly needed to build up new storage which store only grains. And it is concluded that storing grain in community common storages in desirable. 4. Power supplying system for milling machinery in local milling plants, that a large capacity prime mover supplies power to 4 to 6 kinds of milling machinery simultaeously, should be converted to a system of several small capacity prime movers supplying power to each machiner y for the purpose of reducing extra consumption of energy. 5. Governmental grain, of which Korean farms produced, should be milled and stored in the local milling plant successively for the purpose of reducing transportation fee and stroing facilities. 6. Furture post-havest grain operations-drying, storing and milling should be periormed successively in he community common plant. And average optimum processing capacity of the plant is estimated about 300 metric ton of grain every year.

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