• 제목/요약/키워드: dry cutting

검색결과 427건 처리시간 0.033초

An experimental study on the development and verification of NCC(new concrete cutting) system

  • Park, Jong-Hyup;Han, Jong-Wook
    • Structural Engineering and Mechanics
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    • 제65권2호
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    • pp.203-211
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    • 2018
  • This paper introduces the development process of NCC(New Concrete Cutting) system and analyzes first verification test. Based on the first verification test results, some problems of NCC system have been newly modified. We carry out the second verification test. We tried to verify cutting performance and dust control efficiency of NCC system through the cutting test of concrete bridge piers. In particular, this verification test strives to solve the problem of concrete dust, which is the biggest problem of dry cutting method. The remaining dust problems in cutting section tried to solve through this verification test. This verification test of the NCC system shows that the dust problem of dry cutting method is closely controlled and solved. In conclusion, the proposed NCC method is superior to the dry cutting method in all aspects, including cutting performance, dust vacuum efficiency and cooling effect. The proposed NCC system is believed to be able to provide eco-friendly cutting technology to various industries, such as the removal of the SOC structures and the dismantling of nuclear plants, which have recently become a hot issue in the field of concrete cutting.

Monitoring of Dry Cutting and Applications of Cutting Fluid for Ball End Milling

  • Tangjitsitcharoen, Somkiat;Rungruang, Channarong;Laiaddee, Duangta
    • Industrial Engineering and Management Systems
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    • 제9권3호
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    • pp.242-250
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    • 2010
  • For economical and environmental reasons, the aim of this research is hence to monitor the cutting conditions with the dry cutting, the wet cutting, and the mist cutting to obtain the proper cutting condition for the plain carbon steel with the ball end milling based on the consideration of the surface roughness of the machined parts, the life of the cutting tools, the use of the cutting fluids, the density of the particles of cutting fluids dispersed in the working area, and the cost of cutting. The experimentally obtained results of the relation between tool wear and surface roughness, the relation between tool wear and cutting force, and the relation between cutting force and surface roughness are correspondent with the same trend. The phenomena of surface roughness and tool wear can be explained by the in-process cutting forces. The models of the tool wear with the cutting conditions and the cutting times are proposed to estimate the tool cost for the different cooling strategies based on the experimental data using the multiple regression technique. The cutting cost is calculated from the costs of cutting tool and cutting fluid. The mist cutting gives the lowest cutting cost as compared to others. The experimentally obtained proper cutting condition is determined based on the experimental results referring to the criteria.

Orchargrass의 식생 구조 IIV. 영년초지에서의 건물생산 (Vegetation Structure of Orchrdrrass Sward IV. Dry matter production in permanent pasture)

  • 이주삼
    • 한국초지조사료학회지
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    • 제9권2호
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    • pp.77-81
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    • 1989
  • This experiment was conducted to elucidate the changes of dry matter production in permanent pasture and its relation with relative yield of the 1st cutting, regrowth capacity, and persistance of orchardgrass sward, based on the data of preceeding The results were summarized as follows; 1. Relationship between relative yield of the 1st cutting and regrowth capacity were changed by the times of established pasture. Thus, the relative yield of the 1st cutting have negative significant correlation (P < -0.001) with regrowth capacity. 2. Regrowth capacity(RC) was positively significant correlations with the dry weight of plant (DW/pl.), number of tillers per plant (NT/pl.), plant size(PS) and distance between adjacent plants (DIS) of the 1st cutting. Also, regrowth capacity(RC) was positively correlations with the dry weight of plant (DW/pl.), number of tillers per plant (NT/pl.), stubble diameter(DIA), stubble area(SB), plant size(PS) and distance between adjacent plants(D1S) of the 2nd cutting. 3. The coefficients of regression of the 1st cutting showed a tendency to slightly decrease, on the other hand, the 2nd cutting and total yield were tended to increase by the times of established pasture. 4, Between the regrowth capacity and persistency were may deeply concerned to the changes of dry matter production in permanent pasture. 5. The process of dry matter production in permanent pasture can be shown in following diagrams.

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볼 엔드밀 가공환경조건이 고경도 강재의 고속절삭특성에 미치는 영향 (The Effect of Ball End Mill Cutting Environments on High Speed Machinability of Hardened Tool Steel)

  • 이영주;원시태;허장회;박동순;김은수;김기표
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.238-244
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    • 2004
  • This research conducted milling tests to study effects of cutting environment conditions of ball end milts on the characteristics of high speed milling cutting process. KP4 steels and STD11 heat treated steels were used as the workpiece and WC-Co ball end mill tools with TiAIN coated were utilized in the cutting tests. Dry cutting without coolant and semidry cutting using botanical oil coolant by the MQL(Minimum Quantity Lubricant) device were conducted. Cutting forces, tool wear and surface roughness were measured in the cutting tests. Results showed that MQL spray cutting of KP4 and hardened STD11 specimens produced better surface quality and wear performance than dry cutting did.

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다구찌 실험계획법을 이용한 드라이 선삭가공의 최적 가공조건 선정 (Selection of Optimum Machining Condition of Dry fuming Using Taguchi Method)

  • 송춘삼;김준현;김주현
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 추계학술대회
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    • pp.19-24
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    • 2003
  • Recently, various efforts to make more speedy and precision machine tool to improve productivity and also various efforts to solve environmental problem are going on, so that dry cutting in manufacturing industry, which needs environmental conscious design and development of manufacturing technique, is becoming a very important assignment to solve. Because dry cutting does not use cutting fluid, we need other methods that can be used instead of cutting fluid, which does cooling, lubricating, chip washing, and anti-corrosion. Especially, because turning is a continuous work, the consideration of tool life and surface roughness due to continuous heat and poor lubrication is important. The purposes of this paper are the consideration of how well the compressed air can work instead of cutting fluid, and also the development of the method to select the optimum machining condition by the minimum numbers of experiments through the Taguchi method.

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EFFECTS OF CUTTING FREQUENCY AND NITROGEN FERTILIZATION ON DRY MATTER YIELD OF REED CANARYGRASS (Phalaris arundinacea L.) IN UNCULTIVATED RICE PADDY

  • Lee, J.S.;Ahn, J.H.;Jo, I.H.;Kim, D.A.
    • Asian-Australasian Journal of Animal Sciences
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    • 제9권6호
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    • pp.737-741
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    • 1996
  • Dry matter yield of reed canarygrass was investigated in uncultivated rice paddy in Korea, and an attempt was made to estimate the most economic and efficient cutting frequency and rates of nitrogen (N) fertilization, for increased production of reed canarygrass. Total dry matter yields of reed canarygrass per year were 7.4-15.7, 8.5-16.1, and 7.5-13.4 tons/ha in 3, 4, and 5 cutting frequencies, respectively, and over the N treatments of 0-120 kg N/ha/cut. When cut 3 or 5 times annually, the 2nd cut produced the highest proportion of total yield at 38.4 and 33.0%, respectively, when cut 4 times the 3rd cut was highest (38.3%). The ranges of economic N level, limiting N level and efficiency of dry matter production were 243.3-293.0, 387.2, and 14.6 kg DM/kg N, respectively. These indicators were particularly low for the 5 cutting frequency possibly because of the unusually high temperature in the summer season. The best cutting frequency for the dry matter production of reed canarygrass in 1994 was 3 per year because of the higher efficiency of dry matter production.

건식 저온 압축 공기를 이용한 절삭유 대체형 가공 공정 방식에 관한 연구 (A Study on the Environment Conscious Machining Process Using Compressed Dry Cooling Air)

  • 강재훈;송준엽;박종권;노승국
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.129-132
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    • 2003
  • Used cutting fluid from machining processes is harmful to both environment and human health. Chemical substances that provide the lubrication function in the machining process are toxtc to the environment if the cutting fluid is released to soil and water and caused serious health problems to workers who are exposed to the cutting fluid in both liquid and mist form. Recently. cost of using cutting fluid is increasing as the number and the extensiveness of environmental protection laws and regulations increase. Therefore, the use of cutting fluid in machining processes place an enormous burden on manufacturing companies to cover the additional costs associated with their use and protection of our environment. Current trends in manufacturing are focused on minimizing or eliminating the use of metalworking fluids in machining processes. And the increased costs for the disposal of waste products (swarf, coolants and lubricants), especially in industrially developed countries, has generated interest in dry machining. A variety of new techniques are testimony that new technology has rationalized further efforts to research and implement dry machining processes. This paper presents the developed equipment, the process optimization and the applications in the field of surface grinding for the new cryogenic dry machining using a compressed cooling air. The investigated new machining process method shows many advantages compared to conventional techniques with cutting fluid.

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액상구비의 시용수준에 대한 Reed Canarygrass의 반응 (Response of Reed Canarygrass (Phalaris arundinacea L.) to Application of Cattle Slurry Nitrogen)

  • 조익환;이주삼;김성규;안종호
    • 유기물자원화
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    • 제4권1호
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    • pp.33-42
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    • 1996
  • 예취빈도와 액상구비의 시용수준에 대한 Reed canarygrass의 반응을 조사하여, 잠재생산성의 증대를 위한 경제적이고 합리적인 적정 예취빈도와 액상구비의 시용수준을 추정하고자 하였다. 예취빈도별 연간 건물수량에 대한 예취번초의 상대수량은 3회 예취구에서 2번초, 4회 예취구에서 3번초 및 5회 예취구에서는 4번초에서 다른 예취번초에 비해 가장 높은 상대수량을 나타내었다. 무시용구의 연간 건물수량은 예취빈도에 따라 6.4~7.5 ton/ha의 범위를 나타내었으며, 3회 예취구에서 가장 많은 연간 건물수량을 나타내었다. 액상구비의 시용수준이 증가됨에 따라서 연간 건물수량은 증가되었다. 즉, 3회 예취구에서는 연간 180 kg, 4회 예취구에서는 연간 120 kg 및 5회 예취구에서는 연간 300 kg로 증시하였을 때, 무시용구에 비해 유의하게 높은 건물수량을 나타내었다. 액상구비의 건물생산효율 (kg DM/kg N)은 3회 예취구의 120 kg/ha/cut, 4회 예취구의 30 kg/ha/cut 및 5회 예취구의 90 kg/ha/cut에서 각각 16.8, 25.4 및 10.4 kg 의 가장 높은 건물을 생산하였고, 시용시기에 따른 건물생산효율은 3회 예취구에서 1번초, 4회와 5회 예취구에서는 2번초에서 가장 높았다. 경제적 액상구비의 질소시용수준은 3회 예취구에서 462.7~525.3 kg/ha, 4회 예취구에서 353.1~423.2 kg/ha 그리고 5회 예취구에서 380.1~424.4 kg/ha의 범위를 나타내었다.

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환경친화적 건식 드릴링을 위한 드릴형상 및 절삭조건 (Drill Shape and Cutting Conditions for Environmentally Conscious Drilling)

  • 고태조
    • 한국생산제조학회지
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    • 제9권2호
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    • pp.36-44
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    • 2000
  • In this paper drill shape and cutting conditions for environmentally conscious dry drilling of A319 Al-alloy are studied by experimental method. The experiment is planned with Taguchi's method that is based on the orthogonal array of design factors. The result is summarized as follows (1) Drill geometry optimization can increase the number of holes in dry drilling and also large helix angle and large point angle are desirable in dry drilling. (2) It is found that cutting conditions that is cutting speed and feed rate are closely related to the drill geometry(3) For dry drilling of Al-alloys drill shape and cutting conditions are selected and tested by experimental method. But it is found that the perfect dry drilling is difficult because of the machining characteristics of Al-alloys and so new machining method such as minimal lubricant application is required.

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