• 제목/요약/키워드: drilling speed

검색결과 150건 처리시간 0.035초

복합재료의 고속드릴링 가공시 칩형태에 관한 연구 (A Study on the Chip Shapes Properties of the Fiber Reinforced Plastics by High Speed Drilling Process)

  • 성인식;임세환;김주현
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2005년도 춘계학술대회 논문집
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    • pp.168-173
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    • 2005
  • Composite material is combined with two or more chemical ingredient and different components. FRP has been widely used for the structure of aircraft, ships, automobiles, sporting goods and other machines because of their high specific strength, high specific stiffness and excellent fatigue strength. Recently, the development of machine tool and cutting tool greatly relies on high speed process to satisfy high precision, high efficient machining, shortened process time to maximize material removal rate (MRR) through high cutting speed and feed speed. The research molded CFRP, GFRP as stacking sequence methods of two direction (orientation angle $0^{\circ}\;and\;0^{\circ}/9^{\circ}$) hand lay-up, drilled molded plates using cemented carbide drill and examined chip shapes, surface roughness properties.

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드릴가공 최적화에 대한 연구(1): 드릴가공시 가공변수의 최적화 (A Study on the Optimization of Drilling Operations(1): Optimization of Machining Variables for Drilling Operations)

  • 유회진
    • 산업공학
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    • 제12권2호
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    • pp.337-345
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    • 1999
  • This paper presents the optimization of a drilling operation subject to machining constraints such as power, torque, thrust, speed and feed rate. The optimization is meant to minimize the machining time required to produce a hole. For the first time, the effects of a pilot hole are included in the formulation of the machining constraints. The optimization problem is solved by using the geometric programming technique. The dual problem is simplified based on the characteristics of the problem, and the effects of machining constraints on the machining variables are identified.

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소구경 코어에 의한 콘크리트 압축강도 추정에 미치는 실험인자의 영향에 관한 연구 (A Study on the Influencing Factors on the Estimation of Compressive Strength by Small Size Core)

  • 한민철;김기정;백병훈;한천구;송성진
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2002년도 가을 학술발표회 논문집
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    • pp.361-364
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    • 2002
  • This paper discusses the influencing factors such as coring position, height to diameter ratio of core specimen(h/d) and coring torque on the strength estimation of concrete by small site coring method in order to verify the validities of small size core method. According to results, as for the influence of drilling position, when core specimens are obtained from the place parallel to placing direction, compressive strength of core specimens are higher than those perpendicular to placing direction. This is due to the loss of the area of core specimen perpendicular to plating direction by bleeding. And in case of $\phi$ 24mm core specimen, when vertical drilling against placing direction is taken. compressive strength of core specimen obtained at the bottom of the structure is higher than that at the top of the structure. As for the influence of height to depth ratio, as h/d ratio increases compressive strength shows to be decreased. As for the influences of rotation speed of drilling machine, as its speed goes up, compressive strength decreases, regardless of core diameter.

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탄소 소결체의 피절삭성 (Machinability of Sintered Carbon)

  • 김성청
    • 한국생산제조학회지
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    • 제6권1호
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    • pp.69-76
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    • 1997
  • This paper deals with the machinability based on turning and drilling tests. The main conclusions obtained were as follows. (1) Turning : The roughness of Machined surface decreases with the increase of the rake angle of tools, and the tool wear becomes smaller with the decrease of the rake angle. When the feed rate becomes larger, the fracture of work material in the vicinity of the cutting edge occurs on a larger scale, eventually decreasing tool wear. (2) Drilling : Considering both tool life and productivity, it is reasonable to cut with the high cutting speed and feed rate. The tool wear increases with the increase of feed rate, and the tendency of feed rate on tool wear becomes stronger at the cutting speed $\geq$30m/min.

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신경망에 의한 공구 이상상태 검출에 관한 연구 (A Study on the Detection of the Abnormal Tool State for Neural Network in Drilling)

  • 신형곤;김태영
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 추계학술대회논문집A
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    • pp.821-826
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    • 2001
  • Out of all metal-cutting processes, the hole-making process is the most widely used. It is estimated to be more than 30% of the total metal-cutting process. It is therefore desirable to monitor and detect drill wear during the hole-drilling process. One important aspect in controlling the drilling process is monitoring drill wear status. Accordingly, this paper deals with Basic system and Online system. Basic system comprised of spindle rotational speed, feed rates, thrust, torque and flank wear measured tool microscope. Online system comprised of spindle rotational speed, feed rates, AE signal, flank wear area measured computer vision. On-line monitoring system does not need to stop the process to inspect drill wear. Backpropagation neural networks (BPNs) were used for on-line detection of drill wear. This paper deals with an on-line drill wear monitoring system to fit the detection of the abnormal tool state.

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미세구멍 가공용 방전 가공기의 개발 및 시험 (The development and test of the electro-discharge machine for micro-drilling)

  • 백형창;김병희;장인배
    • 산업기술연구
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    • 제19권
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    • pp.1-7
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    • 1999
  • This is the pre-study to pile up the basic technique for the electro-discharge machining in the field of micro-drilling. The machined chips are flowed out from the machining area by the flow arisen from the high speed rotation of the electrode. The cylindrical shape electrode, whose diameter is 0.5mm, is clamped by the three point clamping type clamper and the clamper is attached at the front shaft of the high speed rotating DC motor. The current for machining is controlled by pulse width modulation technique and the machining conditions such as frequency and duty ratio are changed to find out the effect of the variables for machined results.

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마이크로 Deep hole 가공 특성에 관한 연구 (A Study on the characteristic of micro deep hole drilling)

  • 김동우;조명우;이응숙;강재훈;민승기
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.1064-1067
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    • 2001
  • Micro drilling is used in the production of fuel injection nozzle, watch, camera, air bearing and pinted circuit boards(PCB) are demanded for high precision. Recently industries of precision production require more small hole, high aspect ratio and high speed working for micro deep hole drilling. But the undesirable characteristics of micro drilling is the small signal to noise ratios, wandering motion of drill, high aspect ratio and the increase of cutting force as cutting depth increase. So in this paper to obtain the optimization of cutting condition a study on the characteristics of micro deep hole drilling used Tool dynamometer is proposed.

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Al 6061의 드릴가공에서 공구코팅과 공정변수가 표면정도에 미치는 영향 (Effect of Coating and Machining Parameters on Surface Finish in Dry Drilling of Aluminium 6061)

  • 최만성
    • 반도체디스플레이기술학회지
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    • 제14권2호
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    • pp.47-52
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    • 2015
  • In this paper, the performance of uncoated- and Titanium nitride aluminium TiAlN-PVD coated- carbide twist drills were investigated when drilling aluminium alloy, Al 6061. This research focuses on the optimization of drilling parameters using the Taguchi technique to obtain minimum surface roughness and thrust force. A number of drilling experiments were conducted using the L9 orthogonal array on a CNC vertical machining center. The experiments were performed on Al 6061 material l blocks using uncoated and coated HSS twist drills under dry cutting conditions. Analysis of variance(ANOVA) was employed to determine the most significant control factors. The main objective is to find the important factors and combination of factors influence the machining process to achieve low surface roughness and low cutting thrust force. From the analysis of the Taguchi method indicates that among the all-significant parameters, feed rate are more significant influence on surface roughness and cutting thrust than spindle speed.

ADI재료의 드릴가공시 가공조건에 따른 절삭특성에 관한 연구 (A Study on the Machinability Characteristics of ADI Materials for the Drilling Conditions)

  • 조규재;전언찬
    • 한국정밀공학회지
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    • 제13권7호
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    • pp.36-44
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    • 1996
  • Drilling tests were carried out austempered ductile cast iron(ADI) to clarify the factors influencing the drilling characteristics of ADI material. The machinability of material was evaluated using high speed steel drill and cobalt contained drill of 6mm diameter. The spheroidal graphite cast iron materials were austemized at 900 .deg. C for 1 hour and then wear was kept at 375 .deg. C for 2 hours. Austempered ductile cast iron contains a great deal of retained austenite which contribustes to an improvement of impact strength. In this paper, machinability of ADI was invastigated by drilling experimentation. The results obtained are as follows:a) Flank wear incresses logarithmically with the increases of cutting time and proportionally with the increases of cutting force. b) Drilling hole number of about 2 times can be educed more step feed than ordinary feed due to the high hardness of ADI material and hardness increasing ascribed to the martensite of retained austenite.

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