• Journal of the Korean Institute of Electrical and Electronic Material Engineers
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• v.30 no.12
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• pp.800-805
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• 2017

Randomly patterned and wet chemical etching processes were used to treat anti-glare of display cover glasses. The surface and optical properties of grain size and surface morphology controlled by randomly patterned etching and wet chemical solution etching were investigated. The surface morphology and roughness of the etched samples were examined using a spectrophotometer and a portable surface roughness (Ra) measuring instrument, respectively. The gloss caused by reflection from the glass surface was measured at $60^{\circ}$ using a gloss meter. The surface of the sample etched by the doctor-blade process was more uniform than that obtained from a screen pattern etching process at gel state etching process of the first step. The surface roughness obtained from the randomly patterned etching process depended greatly on the mesh size, which in turn affected the grain size and pattern formation. The surface morphology and gloss obtained by the etching process in the second step depended primarily on the mesh size of the gel state etching process of the first step. In our experimental range, the gloss increased on decreasing the grain size at a lower mesh size for the first step process and for longer reaction times for the second step process.

• Journal of Electrochemical Science and Technology
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• v.5 no.2
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• pp.58-64
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• 2014

The surface of an ordered mesoporous silica (OMS) was functionalized using 1H,1H,2H,2H-perfluorooctyltrimethoxysilane at $20^{\circ}C$ and $60^{\circ}C$. It was shown that only elevated temperature allows lyophobic properties on the walls of OMS, eventually preventing pore flooding with nonaqueous electrolytes. The functionalized OMSs (OMS-F) were characterized with various techniques: wettability test, $N_2$ sorption measurement, high-resolution transmission electron microscopy (HR-TEM). Cathodes of $10mg/cm^2$ loading were prepared with a commercial Pt/C catalyst and polyvinylidene fluoride (PVDF, 2.5 wt.%) binder using a typical doctor blade method on a commercial gas diffusion layer (GDL) in the presence or in the absence of OMS-F additives. Subsequent discharge-charge curves were taken in a 1M LiTFSI-TEGDME electrolyte at 60oC in pure oxygen atmosphere. It was found that the discharge capacity was significantly affected by OMS-F: 5 wt.% of additive extended discharge capacity by a factor 1.5. On the other hand, a similar OMS material but synthesized at $20^{\circ}C$ did not show lyophobic properties and deteriorated cathode capacity.

• The Transactions of The Korean Institute of Electrical Engineers
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• v.57 no.5
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• pp.803-807
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• 2008

A making process of DSC(dye sensitized solar cell) was presented. In general, Photo electrodes of DSC was made by using colloid paste of nano $TiO_2$ and processing of Doctor-blade printing and high temperature sintering for porous structure. These methods lead to cracks on $TiO_2$ surface and ununiform of $TiO_2$ thickness. This phenomenon is one factor that makes low efficiency to cells. After $TiO_2$ printing on TCO glass, a physical vibration was adapted for reducing ununiform of $TiO_2$ thickness. And a thermal treatment at low temperature(under $75^{\circ}C$) was adapted for reducing cracks on $TiO_2$ surface. In this paper, we have designed and manufactured an ultrasonic circuit (100W, frequency and duty variable) and a thermal equipment. Then, we have optimized forcing time, frequency and duty of ultrasonic irradiation and thermal heating for surface treatment of photo-electrode of DSC. In I-V characteristic test of DSC, ultrasonic and thermal treated DSC shows 19% improved its efficiency against monolithic DSC. And it shows stability of light-harvesting from drastically change of light irradiation test.

• Journal of the Korean Society for Precision Engineering
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• v.27 no.9
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• pp.11-15
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• 2010

In this study, to fabricate a low-resistance and high optical transparency electrode film, the following steps were performed: the design and manufacture of electroforming stamp, the fabrication of a thermal roll-imprinted polycarbonate (PC) patterned films, the filled low-resistance Ag paste using doctor blade process on patterned PC films and spin coating by conductive polymers. As a result of PC films imprinted line width of $26.69{\pm}2\;{\mu}m$, channel length of $247.57{\pm}2\;{\mu}m$, and pattern depth of $7.54{\pm}0.2\;{\mu}m$. Ag paste to fill part of the patterned film with conductive polymer coating and then the following parameters were obtained: a sheet resistance of $11.1\;{\Omega}/sq$ optical transparency values at a wavelength of 550 nm was 80.31 %.

• 한국신재생에너지학회:학술대회논문집
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• 2009.11a
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• pp.396-396
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• 2009

Chalcopyrite semiconductor $CuInSe_2$ nanoparticles were prepared using a low temperature colloidal route by reacting the starting materials (CuI, $InI_3$ and $Na_2Se$) in solvents. After synthesised $CuInSe_2$ nanoparticles precursors were mixed with organic binder for the viscosity of the precursor slurry to be suitable for the doctor blade method. The mixture of $CuInSe_2$ and binder was deposited onto molybdenum-coated sodalime glass substrates to form thin film. The precursor thin films were preheated on the hot plate to remove remaining solvents and binder material. After subsequent thermal processing of the thin film under a selenium ambient, $CuInSe_2$ absorber layer with grain size significantly lager than that of the nanoparticles was formed.

• Proceedings of the Korean Vacuum Society Conference
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• 2011.08a
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• pp.367-367
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• 2011

태양전지에서 광흡수층으로 널리 쓰이는 CuInSe2은 전기적, 광학적 특성이 우수하고 20%대의 고효율을 기록하며 큰 관심을 받고 있다. 하지만 증발법 및 스퍼터링 등의 기존 진공, 고온 기반 공정 기술은 원천적인 공정비용 절감이 어렵고, 고가의 희귀원소인 In 등의 원료 활용도가 떨어져 실험실 수준에 머무르고 있다. 최근 공정 비용을 최소화와 원료 활용을 극대화를 통해 고효율 CIGS 박막형 태양전지를 제조하기 위해 비진공 방식의 전구체 박막 코팅 및 열처리를 통한 광흡수층 제조에 관한 연구가 활발히 진행되고 있으며, 본 연구는 doctor-blade coating을 이용하여 전구체 박막을 기판 위에 형성하고 열처리 온도에 따른 박막 물성 변화를 관찰함으로써 박막 형성 메커니즘을 밝히는데 주력하였다. 또한 합성된 박막의 전기적, 광학적 특성을 분석하여 태양전지 응용 가능성을 살펴보았다. 본 연구에서는 SEM, XRD, TGA 분석을 통해 Cu, In, Se 전구체들이 각각 binary phase, 즉, Cu2-xSe 및 In2Se3의 metal chalcogenide을 형성하고, 고온에서 서로 결합하여 CuInSe2로 결정화 되는 현상을 관찰하였다. 또한 합성된 CIS 박막은 근적외선 및 가시광 영역에서 높은 광흡수도를 보였으며, 전기적으로 Mo 전극과 ohmic contact을 이룸으로써 CIGS계 태양전지의 광흡수층으로의 적합성을 나타내었다.

• Current Photovoltaic Research
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• v.5 no.4
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• pp.140-144
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• 2017

$CuSbS_2$ (CAS) and $CuSbSe_2$ (CASe) nanocrystals (NCs), which consist of earth-abundant elements, were synthesized by a mechanochemical method. Elemental precursors such as copper, antimony, sulfur, and selenium were used without adding any organic solvents or additives. The NCs were synthesized by milling for a few hours. The sudden phase changes occurred by self-ignition and propagation, as previously observed in other mechanochemical synthetic processes. The XRD, Raman, and TEM analysis were carried out to determine the crystallinity and secondary phase of the as-synthesized CAS and CASe NCs, confirming the phase-pure synthesis of CAS and CASe. Optical properties were investigated by UV-Vis spectroscopy and it was observed that the band gap energies were about 1.1 and 1.5 eV, respectively for CAS and CASe, suggesting the potential for the use as solar cell materials. The NC colloids dispersed in anhydrous ethanol were prepared and coated on Mo substrates by a facile doctor-blade method. The investigation on the solar cell properties of the as-synthesized materials is underway.

• Journal of the Microelectronics and Packaging Society
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• v.3 no.2
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• pp.27-38
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• 1996

Lithium fluorhectorite 결정상을 함유한 glass ceramics 분말의 형성과 제조된 glass ceramics 분말을 이용한 저온 소결기판의 특성평가를 하였다. Li2O-MgO-MgF2-SiO2 계 유 리로 핵형성 및 결정 성장을 실시하여 lithium fluorhectorite 결정상을 지닌 glass ceramics 를 제조하였다. 유리시편의 핵형성 온도는 46$0^{\circ}C$였고 결정성장온도는 600, 640, 110$0^{\circ}C$에서 나타났다. $600^{\circ}C$에서의 결정상으 Li2.4LiSi4O10F2가 나타났다. Li2.4Mg8LiSi4와 Li2.8Mg0.6SiO4은 lithium fluorhectorite 결정상으로 되기 위한 중간상임을 확인할수 있었다. 64$0^{\circ}C$에서 열처리 후 110$0^{\circ}C$에서 재열처리하여 형성된 결정은 lithium fluorhectorite 와 tridymite가 최종 결정 상으로 나타났다. 이것은 수중에서 water swelling 현상에 의하여 분말화할 수 있었다, 기판 제조용 slurry를 제조하기 위해 glass ceramics 분말에 Al2O3분말을 0,25,50wt%로 혼합한것 과 glass ceramics 분말에 potashborosilica-te glass 분말을 15, 30, 45, 60 wt% 로 배합하 여 doctor blade 법으로 green sheet를 제조하였다. green sheet 는 950~150$0^{\circ}C$로소성하여 기판의 특성을 평가하였다. 겉보기 기공율은 3.06~19,14%이었고, 전기적 특성으로 유전상수 는 3~5(100KHz)를 나타내었다.

• Journal of the Korean Electrochemical Society
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• v.13 no.2
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• pp.110-115
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• 2010

The plasticized polymer electrolytes based on polyvinylidene fluoride-co-hexafluoropropylene (P(VdF-co-HFP)), tetra (ethylene glycol) dimethyl ether (TEGDME), and lithium perchlorate ($LiClO_4$) are prepared for the lithium sulfur batteries by solution casting with a doctor-blade. The polymer electrolyte with EO : Li ratio of 16 : 1 shows the maximum ionic conductivity, $6.5\;{\times}\;10^{-4}\;S/cm$ at room temperature. To understand the effect of the salt concentration on the electrochemical performance, the polymer electrolytes are characterized using electrochemical impedance spectroscopy (EIS), infrared spectroscopy (IR), viscometer, and differential scanning calorimeter (DSC). The optimum concentration and mobility of the charge carriers could lead to enhance the utilization of sulfur active materials and the cyclability of the Li/S unit cell.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 2004.07a
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• pp.336-339
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• 2004

근래에 $TiO_2$를 이용한 염료감응형 태양전지에 대한 연구가 많이 진행되어 이미 실용화 단계에 이르고 있다. 그러나, 이러한 $TiO_2$를 이용한 태양전지 효율이 한계에 이르러 이를 향상시키기 위한 노력이 다방면에서 이루어지고 있다. 이에 본 연구에서는 넓은 밴드갭 직접형 반도체재료로서, 전기적, 열적, 광학적, 촉매 특성이 우수하고, 압전성이 크고 광투과성 및 형광성이 매우 우수하여, 현재 여러 전자사업 분야에서 사용될 뿐아니라, 태양전지분야에서도 최근 관심이 증대되고 있는, ZnO를 이용하여 $TiO_2$ 대체 전극재로서의 가능성을 고찰하였다. ZnO 슬러리는 유계 방법을 이용하여 제조하였고, 막은 닥터 블레이드(doctor blade)법에 의해 TCO 위에 형성되었다. 원료 분말 및 막의 형상은 FE-SEM에 의해 확인되었다. 형성된 막은 다양한 조건에서 소결하여, 최종적으로 샌드위치형 염료감응형 셀을 제조한 후 효율을 측정 비교하여 태양전지의 활성 전극 재료로서 적정한 ZnO 조건을 예측할 수 있었다.