• Journal of the Korean Society for Precision Engineering
• /
• v.22 no.4
• /
• pp.167-172
• /
• 2005

In this paper. micro electrochemical machining (ECM) for micro structure fabrications is presented. By applying ultra short pulses. the chemical reaction can be restricted only to the region very close to the electrode. Micro ECM is applied to machining micro structures through electrochemical milling process becasuse it doesn't suffer from tool wear. Using this method. 3D micro structures were machined on stainless steel. It was found that micro machining is possible with good surface quality in the low concentration electrolyte,0.1 M H₂SO₄. In ECM, as the machining depth increases, better flushing of electrolyte is required for sufficient ion supply. Layer-by-layer milling is advantageous in flushing. However, layer-by-layer milling causes taper of structures. To reduce the taper, application of a disk-type electrode was introduced. By electrochemical milling, various 3D micro structures including a hemisphere with 60 ㎛ diameter were fabricated.

• Journal of the Korean Wood Science and Technology
• /
• v.42 no.6
• /
• pp.700-707
• /
• 2014

The effect of steam and ozone pretreatments on fibrillation efficiency by wet disk-milling was investigated. Hemicellulose (40%) and lignin (42%) of Korean white pine were partially removed by steam and ozone pretreatments, respectively. With increasing wet disk-milling time, the diameter of fibers was significantly decreased and its size distribution became narrow. Especially, the average diameters of lignocellulose nanofibers after steam and ozone pretreatments were 19 nm and 12 nm, respectively. Thus-obtained lignocellulose nanofibers-reinforced polyurethane composite was prepared. Tensile strength and elastic modulus were drastically improved with increasing wet disk-milling time and lignocellulose nanofiber content. Nanocomposite reinforced by lignocellulose nanofibers after two pretreatments showed higher tensile properties, compared to that reinforced by lignocellulose nanofiber without pretreatment, at the similar wet disk-milling time.

• Journal of the Korean Wood Science and Technology
• /
• v.43 no.1
• /
• pp.17-24
• /
• 2015

In this study, the effect of delignification degree of Korean white pine wood on fibrillation efficiency by wet disk-milling (WDM) and the properties of thus-obtained microfibrillated cellulose (MFC) were investigated. The effect on the tensile properties of nanopaper was also investigated. The delignification degree was adjusted by repeating 'Wise' method using sodium chlorite and acetic acid. The increase in delignification degree improved fibrillation efficiency, showing the smaller nanofiber dimension at the shorter WDM time. The filtration time of MFC water suspension was increased by the increase of WDM cycles. Tensile strength and elastic modulus of the nanopaper were increased by increasing delignification degree and disk-milling cycles.

• Journal of the Korean Wood Science and Technology
• /
• v.45 no.6
• /
• pp.737-745
• /
• 2017

This study was carried out to investigate the changes in micro- and nanoscopic morphology of cellulose nanofibrils (CNFs) from various bioresources by investigating various mechanical milling systems. Mechanical milling in herbaceous bioresources was more effective than in woody bioresources, demonstrating lower energy consumption and finer morphology. The milling time to reach nanoscopic size was longer in woody bioresources than in herbaceous bioresources. Furthermore, at the same level of wet disk milling time, CNFs from herbaceous bioresources showed more slender morphology than those from woody bioresources. Tensile properties of nanopaper prepared from CNFs of herbaceous bioresources were higher than those of woody bioresources. The highest tensile strength was found to be 77.4 MPa in the nanopaper from Evening prim rose.

• Applied Microscopy
• /
• v.29 no.4
• /
• pp.493-498
• /
• 1999

With increasing demand for fast and reliable, yet economical data storage devices, the role of optical disk technology is becoming more important. In recent years, advanced laser technology combined with new materials has given the competitive edge over the traditional magnetic memory devices both in memory capacity and reliability of data retrieval. Continuing effort is being put into developing smaller and more complex structures for optical disks to increase their memory density. Characterization of such multilayered structure requires not only high spatial resolution for observation but also laborious specimen preparation. In this paper, the method of preparing optical disk specimens for TEM characterization is described in detail. The microstructural features in optical disks observed by TEM are also discussed.

• Resources Recycling
• /
• v.13 no.1
• /
• pp.54-58
• /
• 2004

Wollastonite-type glass ceramics were prepared by milling and firing at various temperatures using an automobile waste glass and waste shell as starting materials. Powder mixture ground by disk-type ball mill for 3 hours was pressed into a disk. The pressed specimen was fired at $850^{\circ}C$,$950^{\circ}C$ and $1050^{\circ}C$ for 1 hour in air. From FE-SEM observation, with an increase of the firing temperature from $850^{\circ}C$ to $1050^{\circ}C$, whisker-type phase was grown to about 10 $\mu\textrm{m}$ in length. Specimen fired at $1050^{\circ}C$ showed the formation of well-crystallized whisker-type wollastonite grains and the highest compressive strength.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
• /
• 2005.05a
• /
• pp.407-412
• /
• 2005

For micro electrochemical machining (ECM), tool electrodes with various sizes and shapes are necessary. In this paper, tool electrodes were fabricated by micro electrical discharge machining (EDM). Electrode material is tungsten carbide which has high rigidity and good conductivity for micro electrochemical machining. Disk-type and sphere-type electrodes were fabricated to prevent taper shape of side walls or to produce spherical features. Various 3D micro structures were fabricated by electrochemical milling with developed electrodes.

• Journal of the Korean Society for Precision Engineering
• /
• v.14 no.11
• /
• pp.147-153
• /
• 1997

Fault diagnosis technique in machining system which is one of engineering techniques absolutely necessary to automation of manufacturing system has been proposed. As a whole, diagnosis process is explained by two steps: sensor data acquisition and reasoning current state of system with the given sensor data. Flexible disk grinding process implemented in milling machine was employed in order to obtain empirical manufacturing process information. Resistance force data during machining were acquired using tool dynamometer known as sensor which is comparably accurate and reliable in operation. Tool status during the process was analyzed using influnece diagram assigning probability from the statistical analysis procedure.

• Proceedings of the Materials Research Society of Korea Conference
• /
• 2009.11a
• /
• pp.31.1-31.1
• /
• 2009

In an approach to acclimate ourselves torecent ecological consciousness trend, a lead-free piezoelectric material, bismuth sodium titanate (abbreviated as BNT) based bismuth sodium barium titanate (abbreviated as BNT-BT), was considered as an environment-friendly alternative for a lead based piezoelectric system. Ceramic specimens of0.94[(BixNa0.5)TiO3]-0.06[BaTiO3] (x = 0.500~0.515) compositions were prepared by a modified mixed oxide method. To increase the chemical homogeneity andre action activity, high energy mechanical milling machine and pre-milled nanosized powder has been used. In this method (BixNa0.5)TiO3 (x=0.500~0.515) andBaTiO3 were prepared separately from pre-milled constituent materials at low calcination temperature and then separately prepared BNTX (X=1, 2, 3 and 4) and BT were mixed by high energy mechanical milling machine. Without further calcination step the mixed powders were pressed into disk shape and sintered at $1110^{\circ}C$. Microstructures, phase structures and electrical properties of the ceramic specimens were systematically investigated. Highly dense ceramic specimens with homogenous grains were prepared in spite of relatively low sintering temperature. Phase structures were not significantly influenced by the excess amount Bi. Large variation on the piezoelectric and dielectric properties was detected at relative high excess Bi amounts. When $x{\leq}0.505$, the specimens exhibit insignificant variation in piezoelectric and dielectric constant though depolarization temperature is found to be decreased. Considerable amount of decrease in piezoelectric and dielectric properties are observed with higher excess of Bi amounts ($x{\geq}0.505$). This research indicates the advantages of high energy mechanical milling and importance of proper maintenance of Bi stoichiometry.

• The Journal of Advanced Prosthodontics
• /
• v.12 no.5
• /
• pp.259-264
• /
• 2020

PURPOSE. The aim of this study was to investigate and compare the color stability of provisional restorative materials fabricated by 3D printing, dental milling, and conventional materials. MATERIALS AND METHODS. For the experimental groups, two commercially available 3D-printing provisional resins (E-Dent 100; EnvisionTEC GmbH, Germany & VeroGlaze™; Stratasys^®, USA), two dental milling blocks (PMMA Disk; Yamahachi Dental Co., Japan & Telio^®CAD; Ivoclar Vivadent AG, Liechtenstein), and two conventional materials (Alike™; GC Co., Japan & Luxatemp automix plus; DMG, Germany) were used. The water sorption and solubility test were (n=10, respectively) carried out according to ISO4049:2000 (International Standards Organization, Geneva, Switzerland). For the color stability test (n=10), coffee and black tea were used as staining solutions, and the specimens were stored for 12 weeks. Data were analyzed by one-way ANOVA and Tukey's HSD using SPSS version 22.0 (SPSS Inc. Chicago, IL, USA) (P<.05). RESULTS. Alike and Veroglaze showed the highest values and Luxatemp showed the lowest water sorption. In the color stability test, the ΔE of conventional materials varied depending on the staining solution. PMMA milling blocks showed a relatively low ΔE up to 4 weeks, and then significantly increased after 8 weeks (P<.05). 3D-printed materials exhibited a high ΔE or a significant increase over time (P<.05). CONCLUSION. The degree of discoloration increased with time, and a visually perceptible color difference value (ΔE) was shown regardless of the materials and solutions. PMMA milled and 3D-printed materials showed more rapid change in discoloration after 8 weeks.