• Title/Summary/Keyword: digital factory

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Development of a decision support system for high quality NC data selection in mold manufacturing (고품질의 사출금형 NC 가공 데이터 선정을 위한 의사결정지원시스템 개발)

  • Heo, Eun-Young;Kim, Bo-Hyun;Kim, Dong-Won;Cho, Min-Ho
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2005.05a
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    • pp.1101-1107
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    • 2005
  • Mold industry has the difficulty to employ young people as the successors of the skilled workers, because it has been regarded as a 3D-jobs(dirty, difficult, and dangerous). To overcome this situation, thus, manufacturing technologies maintained in the factory should be systemized, and engineering systems should support unskilled workers to do their jobs without any difficulty. As a research of developing the supporting system, this study proposes a decision support system that facilitates unskilled workers to easily select high quality NC-data, as well as to increase productivity. The proposed system is assumed to follow a CAM operation scenario that consists of next three steps: 1) identifying several process plans and enumerating feasible unit machining operations (UMOs) from material and part surface information, 2) creating all feasible NC-data based on UMOs using a commercial CAM system, 3) selecting the best NC data among the feasible NC data using four screening criteria, such as machining accuracy, machining allowance, cutting load, and processing time. A case study on the machining of a camera core mold is provided to demonstrate the proposed system.

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Development of Sound Frequency Analyser using an Ultra-Low Power MCU (초저전력 Micro Controller Unit(MCU)를 활용한 소리 주파수 분석기 개발)

  • Choi, Jae-Hoon;Chung, Yong-Joo
    • The Journal of the Korea institute of electronic communication sciences
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    • v.11 no.4
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    • pp.403-410
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    • 2016
  • Materials made of metals have their own manifest resonant frequencies. Using this property, the quality test of products from the factory can be performed. An impact is applied to the product and the frequencies of the sound and/or vibration are measured using high-end equipments. They use a general purpose computer or a DSP(: Digital Signal Processor)-based stand-alone system which is usually too large in-size to carry and expensive to build. In this paper, we introduce a system that is developed based on a MSP430 MCU(:Micro-Controller Unit) from TI(: Texas Instruments). The ultra-low power MSP430 MCUs make it possible to make a frequency analyzer in a very small size without the need of using a large-size battery. The proposed system can be used in situations where the frequency analyzer should be carried easily with an investigator and should be built at low cost sacrificing some accuracy. We implemented the system using a launchpad supplied by TI and could confirm that the proposed system could identify with a high-accuracy the frequencies of various artificial and natural sounds.

A Monitoring System for Working Environments Using Wireless Sensor Networks (무선 센서 네트워크를 이용한 작업환경 모니터링 시스템)

  • Jung, Sang-Joon;Chung, Youn-Ky
    • Journal of Korea Multimedia Society
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    • v.12 no.10
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    • pp.1478-1485
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    • 2009
  • A sensor network which is composed of a large number of sensors that perform various sensing is applied in a variety of fields. The sensor networks can be widely used for various application area like as home automation, fire detection and security area. Development of new sensor to have appropriate functions and deployment of networks for suitable application are served actively. In this paper, we design and implement a system that monitors various factory facilities by deploying sensor network at a working place which threatens the worker's safety. A sensor node reports its sensing data like as temperature and humidity to monitor facilities to a sink node. And the server which is connect to the sink node gathers and provides information by user interface. In addition, digital data which are generated at a work place can be transferred via the sensor network to increase the efficiency of works. The proposed sensor network provides the convenience of working, since it is deployed at a garbage collection company to monitor a temperature and humidity of garbage and to transmit data about the weight of trucks which enters the company.

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Analysis of the Optimized Sewing Speed for the Sewing Operation Standardization in the Garment Manufactures (의류 제품의 봉제작업 표준화를 위한 최적 봉제시간 연구)

  • 김선희
    • Journal of the Korean Society of Costume
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    • v.53 no.7
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    • pp.139-146
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    • 2003
  • This study was aimed at analyzing a characteristics of the sewing machines and analyzing the effective sewing time in the garment manufacture process, therefore to obtain the basic data concerned with the sewing. operation standardization. The two methods were experimented. First, two garment factories established in Seoul and Geonggi province were randomly selected for the analyzing the sewing speed of the sewing operator for the optimized sewing speed using the equipment of Digital Tachometer HT4100. Second, five garment factories established in Seoul and Geonggi province were randomly selected to analyze the required time data to reach the fixed sewing speed using the lock stitch sewing machine which was used in the sewing factories. The results are divided into 3 categories as follows; 1) Survey results for the optimized sewing speed : The sewing operations of 10~20 cm range were most frequently selected in seam constructions in Korean sewing factories, and the sewing speed of 2,500 R.P.M was most used; 2) Required time to reach the fixed sewing speed using the lock stitch sewing machine : The mean of required time to the fixed sewing speed of 2.500 R.P.M was 3.5 second, and the mean of the real-sewing length during the 3.5 second was 43.8 cm ; 3) Analysis of the optimized sewing speed calculated using these results : The optimized sewing speed for the sewing manufacturers of the upward of 43.8 cm was 2,500 R.P.M. and for the sewing manufacturers of the below of 42.2 cm, the optimized sewing speed was 2.450 R.P.M.

Development of Spot Welding and Arc Welding Dual Purpose Robot Automation System (점용접 및 아크용접 겸용 로봇 자동화시스템 개발)

  • Lee, Yong-Joong;Kim, Tae-Won;Lee, Hyung-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.4
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    • pp.73-80
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    • 2004
  • A dual purpose robot automation system is developed for both arc welding and spot welding by one robot within a cell. The need for automation of both arc welding and spot welding processes is urgent while the production volume is not so big as to accommodate separate station for the two processes. Also, space is too narrow for separate station to be settled down in the factory. A spot welding robot is chosen and the function for arc welding are implemented in-house at cost of advanced functions. For the spot welding, a single pole type gun is used and the robot has to push down the plate to be welded, which causes the robot positioning error. Therefore, position error compensation algorithm is developed. The basic functions for the arc welding processes are implemented using the digital I/O board of robot controller, PLC, and A/D conversion PCB. The weaving pattern is taught in meticulously by manual teach. A fixture unit is also developed for dual purpose. The main aspects of the system is presented in this paper especially in the design and implementation procedure. The signal diagrams and sequence logic diagrams are also included. The outcome of the dual purpose welding cell is the increased productivity and good production stability which is indispensable for production volume prediction. Also, it leads to reduction of manufacturing lead time.

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Smart device research for the prevention of missing child (미아 방지용 스마트 디바이스 구현에 관한 연구)

  • Ahn, Jong-Chan;Kim, Young-Kil
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2007.10a
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    • pp.437-440
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    • 2007
  • Recently embedded system developed a lot. Physically, embedded systems range from portable devices such as digital watches and MP3 players, to large stationary installations like traffic lights, factory controllers, or the systems controlling nuclear power plants. This paper focuses on implementation of portable device which is applicable to the child-kidnap or missing child prevention system in residential area or public area. To be specific, this device is to transmit video data which comes from the camera in the device into the host PC via WLAN. Embedded hardware platform consists of s3c2440 with ARM9 core, WindowsCE OS and other sensors. OS enables the platform to do multitasking jobs which are handling GPS data, taking video, capturing audio via microphone in the device and transfer all kind of realtime data to the host PC.

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The Effects of the 4th Industrial Revolution on the Capability of Smart Manufacturing (4차 산업혁명이 스마트 제조 역량에 미치는 영향)

  • Oh, Wonguen;Kim, Injai
    • KIPS Transactions on Computer and Communication Systems
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    • v.7 no.5
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    • pp.111-118
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    • 2018
  • The effects of the Fourth Industrial Revolution on manufacturing are spreading by policies to secure or strengthen the manufacturing competitiveness of each country. Strengthening policies on manufacturing necessitate nurturing manpower for smart manufacturing. This study examines the difference of the experts' perception about the educational curriculum to develop the knowledge of Product Lifecycle which covers the whole knowledge area of product development among the knowledge areas aimed at fostering the manpower of smart manufacturing for the $4^{th}$ Industrial Revolution Era. Experts were aware that future developments in digital development, production, and new product development are most important, and that they feel that the whole knowledge area is generally weak. In this study, the implications for the development of educational curriculum in the future are derived from the perception difference of knowledge on Product Lifecycle obtained through expert survey.

Concept Design of Download Over-the-Air functions for IoF-Cloud based distributed IoT device (IoF-Cloud 기반 분산된 IoT 장비들을 위한 Download Over-the-Air 기능의 개념 설계)

  • Cha, ByungRae;Choi, MyeongSoo;Park, Sun;Kim, HyeongGyun;Kim, YongIl;Kim, JongWon
    • Smart Media Journal
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    • v.5 no.4
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    • pp.9-17
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    • 2016
  • Over the next 20 years it will begin the exodus from the Internet and smart phones to the Internet of Things. The heart of IoT gives new utility and value with connectivity among things around people to the human. In future, Industrial environment will be intimately connect all among machines and machines or factories and factories in all processing, and by digitizing of all goods and production life-cycle, which is a combination of virtual world and real world, the digital factory will become reality eventually. The proposed IoT or IIoT based Download OTA (Over-the-Air) provides a flexible mechanism for downloading Media objects of any type and size from a network. Moreover, proposed IoT based DLOTA provides a part of security by lightweight encryption, OTP, and CapBAC technique.

Automatic Object Recognition in 3D Measuring Data (3차원 측정점으로부터의 객체 자동인식)

  • Ahn, Sung-Joon
    • The KIPS Transactions:PartB
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    • v.16B no.1
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    • pp.47-54
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    • 2009
  • Automatic object recognition in 3D measuring data is of great interest in many application fields e.g. computer vision, reverse engineering and digital factory. In this paper we present a software tool for a fully automatic object detection and parameter estimation in unordered and noisy point clouds with a large number of data points. The software consists of three interactive modules each for model selection, point segmentation and model fitting, in which the orthogonal distance fitting (ODF) plays an important role. The ODF algorithms estimate model parameters by minimizing the square sum of the shortest distances between model feature and measurement points. The local quadric surface fitted through ODF to a randomly touched small initial patch of the point cloud provides the necessary initial information for the overall procedures of model selection, point segmentation and model fitting. The performance of the presented software tool will be demonstrated by applying to point clouds.

A Study on Composite Filter using Edge Information of Local Mask in AWGN Environments (AWGN 환경에서 국부 마스크의 에지 정보를 이용한 합성필터에 관한 연구)

  • Kwon, Se-Ik;Kim, Nam-Ho
    • Journal of the Institute of Convergence Signal Processing
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    • v.17 no.2
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    • pp.71-76
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    • 2016
  • Digital image processing is being utilized in various fields including medical industry, satellite photos, and factory automation image recognition. However, this kind of image data produces heat by an external cause in the course of being processed, transmitted, and stored. Most typical noises added in the images are AWGN and salt and pepper. MF, CWMF, and AWMF are methods used to restore images damaged by AWGN and the existing methods are likely to damage detailed information such as an edge. Therefore, this paper suggests an algorithm applying weight of average filter, average filter depending on pixel, and spatial weight filter based on edge size of local mask in an AWGN environment, in a different way. Also, this paper compares functions of existing methods by using PSNR to prove excellence of the suggested algorithm.