• IE interfaces
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• v.20 no.3
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• pp.245-256
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• 2007

Toyota Production System (TPS) has been known a new production paradigm applicable to every type of manufacturing industry, not restricted to automobile assembly system. The basic framework of TPS has been studied and presented actively; many enterprises from all over the world including some of large domestic companies, have adopted and applied. This study analyzed the cases for TPS introduction and application process of LG Electronics and SAMSUNG Electronics, Semiconductor Division. On a different areas of business items, different strategic approaches are developed and implemented on a two comparable domestic companies. Key success factors for two companies are analysed, and some issues are also discussed.

• Journal of the Korean Geographical Society
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• v.11
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• pp.17-26
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• 1975

This study examined the flexibility strategies and the spatial division of labour on production system in the industrial restructuring process of textile and apparel industry in Daegu. Textile and apparel firms in Daegu have come to have power after holding trade function. In the context of existing variant production units across all the sectors of the textile and apparel industry, individual firms that hold trade function can organize the lowest cost production system. Daegu's Textile and apparel industry in Daegu shows the complicated and closely realted production system through individual firm's flexibility strategies. Although the textile and apparel firms produce the same item or have the same size, they pursue different flexibility strategies and form different networked production system and different spatial division of labour.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.43 no.3
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• pp.95-100
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• 2020

Machines and facilities are physically or chemically degenerated by continuous usage. One of the results of this degeneration is the process mean shift. The representative type of the degeneration is wear of tool or machine. According to the increasing wear level, non-conforming products cost and quality loss cost are increasing simultaneously. Therefore a periodic preventive resetting the process is necessary. The total cost consists of three items: adjustment cost (or replacement cost), non-conforming cost due to product out of upper or lower limit specification, and quality loss cost due to difference from the process target value and the product characteristic value among the conforming products. In this case, the problem of determining the adjustment period or wear limit that minimizes the total cost is called the 'process mean shift' problem. It is assumed that both specifications are set and the wear level can be observed directly. In this study, we propose a new model integrating the quality loss cost, process variance, and production volume, which has been conducted in different fields in previous studies. In particular, for the change in production volume according to the increasing in wear level, we propose a generalized production quantity function g(w). This function can be applied to most processes and we fitted the g(w) to the model. The objective equation of this model is the total cost per unit wear, and the determining variables are the wear limit and initial process setting position that minimize the objective equation.

• Fibers and Polymers
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• v.7 no.3
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• pp.305-309
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• 2006

This research studies the factors which influence the tensile strength of tire cords. Five yam samples are made by changing the spinning conditions and viscosity to get various physical properties. Different twisting methods are introduced and the yams are twisted under different processing conditions for each twisting process. With the experimental results, various analyses are performed to find the important factors in retaining strength after the twisting process. SEM and optical microscopic photographs are taken along with some measurements to assist the analysis.

• Journal of the Korean Graphic Arts Communication Society
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• v.19 no.1
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• pp.64-74
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• 2001

This study is to find the effect of the molecular weight distribution of components on the freeness and physical properties of paper by observing the change of properties according the modification of fibers by using production technology and process technology together to develop additives which can effectively control according to the purpose of paper-making process and by combining low molecular weight cellulase (below MW 20,000; CMC activity 400 unit) with different enzyme's molecular weight and activity and high molecular weight cellulase(MW 20,000∼80,000;CMC activity 90,000 unit) and then process them in Sw-BKP(Softwood Bleached Kraft Pulp) and Hw-BKP(Hardwood Bleached Kraft Pulp) and Cotton Linter Pulp and OCC(Old Corrugated Container) with different properties of pore of surface of fibers respectively, since it is judged that making the appropriate composition ratio of components is necessary in consideration of the properties of fibers and paper-making process.

• Journal of the Korea Safety Management & Science
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• v.7 no.3
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• pp.121-135
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• 2005

The TOC and Six Sigma are the most attention-getting concepts for managing manufacturing companies. Using the ideas and methods of the TOC, companies can achieve a large reduction of work-in-process and finished good inventories, significant improvement in scheduling performance, and substantial earnings increase. The six sigma approach derives the overall process of selecting the right project based on their potential to improve performance metrics and selecting and training the right people to get the business results. These two concepts have different backgrounds and different viewpoints for production systems. so, if the two concepts integrate each other, the synergy effects to innovate production systems can be expected. The purpose of this paper suggest that integration strategy between Six Sigma and TOC for profit maximization.

• Laser Solutions
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• v.17 no.2
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• pp.5-10
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• 2014

Aluminum has been widely used in the electric applications because of light metals. When mechanical element is periodically moving with contacting other surfaces, the anodizing process for aluminum is useful for avoiding the abrasive damage. The anodized element has quietly different characteristics with respect to the distribution of hardness and crystal structure. In this work, the laser drilling of anodized surface is studied experimentally. Fusion drilling method - laser drilling with inert gas blowing - is used. The effect of various process parameters (gas pressure, laser power, focus position) is investigated with respect to the hole size and circularity.

• Journal of Korean Society of Water and Wastewater
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• v.21 no.4
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• pp.467-475
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• 2007

This study was conducted to examine temperature effects on hydrogen production in anaerobic fermentation. 18 batch reactors were operated at mesophilic ($35^{\circ}C$) and thermophilic conditions ($55^{\circ}C$) to achieve maximum hydrogen production in anaerobic fermentation. Optimum hydrogen production conditions were also investigated at each temperature. Different trends were observed regarding pH effects on hydrogen production. This effect was not significant for mesophilic fermentation ($35^{\circ}C$). In this case, pH may not drop to interfere hydrogen production during the test. However, hydrogen production decreased without pH control for thermophilic condition ($55^{\circ}C$). Effects of heat treatment were observed for both fermentation process. Hydrogen production with heat treatment was higher than hydrogen production without heat treatment for both fermentation processes. The amount of produced hydrogen for each substrate concentration with temperature changes showed that more hydrogen was produced at $35^{\circ}C$ than at $55^{\circ}C$.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.20 no.44
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• pp.153-161
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• 1997

This paper has proposed the modelling by simulation in order to evaluate the performance of process through discrete event simulation using SIMAN language in flexible manufacturing systems. The production system is assumed to be a job shop type of system under the batch production of discrete products. In this paper, the input data is the workstation(process) time, the number of workstation(process), a probability distribution, the number of simulation runs. Also, transient period is considered. In the case study, this paper deals with three products in real flexible manufacturing systems. Finally, a number of simulation runs were executed under different experimental conditions to obtain preliminary statistics on the following performance measures: operating rate of facility and average system operating rate, transient period, central processing unit, average system throughput, and average waiting time in queues.

• Journal of the Korean Society for Precision Engineering
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• v.17 no.3
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• pp.149-157
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• 2000

Tool wear in the shearing process such as blanking, piercing and trimming is very important, because it has great effects on the dimensional accuracy, working efficiency and economy. Most of tools in the shearing process have the coated layer at surface fur good wear and corrosion resistance. When the surface of tool is teated, the wear Phenomena of coated surface layer and inner layer may be different. This paper describes a computer modelling technique by the finite element method in order to investigate the wear mechanism and to predict the wear profile of Ti-N coated tool in piercing process according to the volume of Production. Wear coefficients of the coated layer and inner layer are obtained through Pin-on-Disk wear test, respectively. To verify the effectiveness of the suggested technique, the technique is applied to wear analysis in piercing recess of piston pin and simulation results are compared with experimental ones.