• Title/Summary/Keyword: diameter of hole

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Process Characteristics of Atmospheric Pressure Plasma for Package Substrate Desmear Process (패키지 기판 디스미어 공정의 대기압 플라즈마 처리 특성)

  • Ryu, Sun-Joong
    • Journal of the Korean Vacuum Society
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    • v.18 no.5
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    • pp.337-345
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    • 2009
  • When the drill hole diameter for the package substrate is under $100{\mu}m$, the smear in the drill hole cannot be eliminated by wet desmear process only. We intended to change the substrate's hydrophobic characteristics to hydrophilic characteristics by adapting the atmospheric pressure plasma prior to the wet desmear process. Atmospheric pressure plasma process was made as the inline type equipment which is adequate for the package substrate's manufacturing process and remote DBD type electrodes were used for the equipment. As the result of atmospheric pressure plasma processing, the contact angle of the substrate was enhanced from 71 degree to 30 degree. Dielectric film thickness, drill hole diameter and surface roughness were measured to evaluated the characteristics of the wet desmear process in case of plasma processing and in case of none. By the measurement, it was analyzed that the process uniformity within the whole panel was largely enhanced. Also, it was verified that the smear in the drill hole was eliminated efficiently which was analyzed by the SEM image of the drill hole.

Pelletizing Performance of Food Waste Compost by An Extrusion Process (음식물퇴비의 압출에 의한 펠렛화 특성)

  • Kim, Tae-Kye;Min, Young-Bong;Moon, Sung-Dong;Kim, Myung-Cheol
    • Journal of Biosystems Engineering
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    • v.35 no.5
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    • pp.336-342
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    • 2010
  • This study was performed to develop extrusion pelletizer for pelletizing the compost waste food. The effect of water content on the shape of pellet, the relationship between diameter of pellet and of extrusion hole and the relationship between extrusion force and die angle were investigated. Considering the stable shape of compost pellet and the operation efficiency of pelletizer, the water content of 2~4% was considered as the best condition. And the compost pellet could not maintain it's shape at the water content of 10% or over. The strongest extrusion force was needs when the die angle had $90^{\circ}C$ in 6 mm extrusion hole diameter, on the other hand, the weakest extrusion force was need at the die angle of $45^{\circ}{\sim}65^{\circ}$. The compression strength of pellet shows the highest strength of 9.2Mpa when we make the compost pellet after screening the compost and make it with a size of 1.18 mm(No.16) or less.

Process Optimization for Productivity Improvement during EDM machining of a micro-hole (마이크로 홀의 EDM 가공 시 생산성 향상을 위한 가공공정의 최적화)

  • Kwon, Won-Tae;Kim, Yeong-Chu
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.4
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    • pp.556-562
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    • 2012
  • Micro electrical discharge machining (${\mu}EDM$) has been used for non-conventional material removal. One drawback of ${\mu}EDM$ is low productivity. In this study, we tried to find the optimal machining conditions to manufacture the micro hole with an optimal machining time without loss of accuracy. Taguchi method was used to figure out the relation between machining parameters and characteristics of the process. It was found that the electrode wear, the entrance and exit clearance gave a significant effect on the diameter of the micro hole when the diameter of the electrode was identical. Grey relational analysis was used to determine the optimal machining condition for minimum machining time without loss of accuracy. The obtained optimal machining condition was the input voltage of 80V, the capacitance of 680pF, the resistance of $500{\Omega}$, the feed rate of $1.5{\mu}m$/s and the spindle speed of 2900rpm. The machining time was reduced to 48% without loss of accuracy under the optimal machining condition.

Effect of Mesh Screen Device on Over-Expanded Supersonic Jet Noise (메쉬 스크린 장치가 과팽창 초음속 제트소음에 미치는 영향)

  • Kweon, Yong-Hun;Kim, Jae-Hyung;Lim, Chae-Min;Aoki, Toshiyuki;Kim, Heuy-Dong
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.3150-3155
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    • 2007
  • This paper describes an experimental work to investigate the effect of mesh screen device on the jet structure and acoustic characteristics of over-expanded supersonic jet. The mesh screen device is placed into the supersonic jet stream. In order to perturb mainly the initial jet shear layer, the hole is perforated in the central part of the mesh screen. The diameter of the perforated hole and the location of mesh screen device are varied. A Schlieren optical system is used to visualize the flow fields of supersonic jet without and with the mesh screen device. Pitot pressure measurement is carried out to obtain the pressure distribution in the jet flow. Acoustic measurement also is performed to obtain the OASPL and noise spectra. The results obtained show that the jet structure and the jet noise control effectiveness is strongly dependent upon the diameter of the perforated hole and the location of the mesh screen device in the jet stream. Provided that the mesh screen device is placed at the location to perturb effectively the initial shear layer, the present control method is effective in suppressing the supersonic jet noise.

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A Study on the Spray Atomization Characteristics of a Multi-Hole Diesel Nozzle using PDPA System (PDPA계측에 의한 다공 디젤 노즐의 분무 미립화 특성에 관한 연구)

  • Lee, J.K.;Oh, J.H.;Kang, S.J.;Rho, B.J.
    • Journal of ILASS-Korea
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    • v.4 no.1
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    • pp.45-54
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    • 1999
  • The spray characteristics of a direct injection multi-hole diesel nozzle having the 2-spring nozzle holder were investigated by using the image processing system and a PDPA(phase Bowler particle analyzer) system. The spray tip penetration, the spray angle, and the droplet diameter and velocity with the variation of the pump speed, injection quantity were measured. From, the experiments, we know that there are small droplets which are not to be detected with spray image around the leading edge of the spray. In order to represent the mean characteristics of the intermittent spray very well, it is very important to set the time windows accurately. From the measurements along the axis of the spray, close to the nozzle, the initially injected droplets are overtaken by droplets that follow them. And also there are the maximum axial mean velocity and SMD at the following part of the leading edge of the spray.

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An Experimental Study on Injection and Durability Characteristics of Common-rail Injector According to mixture Ratio of Bio-diesel (바이오 디젤 혼합비에 따른 커먼레일 인젝터의 분사 및 내구특성에 관한 실험 연구)

  • Im, Seok-Yeon;Kim, Tae-Bum;Yu, Sang-Seok
    • Journal of ILASS-Korea
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    • v.16 no.1
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    • pp.44-50
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    • 2011
  • An object of this study is to understand the correlation of injection characteristics and injector dimensions according to biodiesel mixture. The Injection characteristics of different types of common-rail injectors are the number of nozzle holes (5~8), jet cone angle ($146^{\circ}{\sim}153^{\circ}$), hydraulic flow rate (830~900 ml/min) injection quantity and response time. Prior to characteristic experiment, the reference injector has been selected in 6 candidates injectors under the investigation of injected quantity according to the biodiesel mixture so that injector type can be determined. The injector is used for the characteristic experiment which varied the various operating conditions including pressure 23 MPa, 80 MPa, 160 MPa, changing in injection duration 0.16 ms~1.2 ms and even mixture ratio. The result shows that the nozzle hole number and cone angle influence the injection quantity much more than nozzle hole diameter at low injection pressure and the nozzle hole diameter at high injection pressure, post injection duration.

A Study on the Optimization of Fuel Injection Nozzle Geometry for Reducing NOx Emission in a Large Diesel Engine (대형 디젤 엔진의 연료 분사 노즐 형상이 NOx 발생량 및 연료소비율에 미치는 영향 연구)

  • Kim Ki-Doo;Ha Ji-Soo;Yoon Wook-Hyeon
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.7
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    • pp.1123-1130
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    • 2004
  • Numerical simulations have been carried out to investigate the effect of nozzle hole geometry on the combustion characteristics of the large diesel engine. 6S90MC-C. Spray and combustion phenomena were examined numerically using FIRE code. Wane breakup and Zeldovich models were adopted to describe the atomization characteristics and NOx formation processes. Predictions on the cylinder peak pressure and NOx emission were first verified with the experimental data to confirm the reliability of numerical calculations. The comparison results showed good agreements within the range of 0.64% and 4.6% respectively. Finally, the effects of fuel spray angle and diameter on the engine performance were investigated numerically to find the optimum nozzle hole geometry considering fuel consumption, NOx emission and heat flux of the combustion chamber wall. It was concluded that the combustion gas recirculation in cylinder by changing fuel injection direction is an effective method to reduce NOx emission by about 10% with increasing fuel oil consumption, 1.4% in a large diesel engine.

Development of a Ejection Gas Generator for Precluding Erosive Burning by Using Bundle Cylindrical Grains (침식연소가 방지되는 사출용 다발 원통형 그레인 가스발생기 개발)

  • Oh, Seok-Jin;Cha, Hong-Seok;Jang, Seung-Gyo
    • Journal of the Korean Society of Propulsion Engineers
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    • v.16 no.3
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    • pp.69-76
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    • 2012
  • An achieving method of highly progressive pressure gradient is presented to enhance the missile ejection system's performance by using a gas generator in the condition of preventing erosive burning. To obtain and confirm a stable burning, a ground burning test was performed to evaluate the new methods of a radial-hole and a multi-row propellant grain. The test results show that a radial-hole grain takes good effect on erosive burning and not on ejection performance. On the other hand, a multi-row grain which reduces the length-to-diameter ratio(L/D) of grain is very effective to prevent the erosive burning and to enhance the ejection performance simultaneously.

Development of a Ejection Gas Generator for precluding Erosive Burning by using Bundle Cylindrical Grains (침식연소가 방지되는 사출용 다발 원통형 그레인 가스발생기 개발)

  • Oh, Seok-Jin;Cha, Hong-Seok;Jang, Seung-Gyo
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.432-439
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    • 2011
  • An achieving method of highly progressive pressure gradient is presented to enhance the missile ejection system's performance by using a gas generator in the condition of preventing erosive burning. To obtain and confirm a stable burning, a ground burning test was performed to evaluate the new methods of a radial-hole and a multi-row propellant grain. The test results show that a radial-hole grain takes good effect on erosive burning and not on ejection performance. On the other hand, a multi-row grain which reduces the legnth-to-diameter ratio(L/D) of grain is very effective to prevent the erosive burning and to enhance the ejection performance simultaneously.

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Spreading and Deposition Characteristics of a Water Droplet Impacting on Hydrophobic Textured Surfaces (소수성 텍스쳐 표면에 충돌한 단일 액적의 퍼짐 및 고착 특성)

  • Lee, Jae-Bong;Moon, Joo-Hyun;Lee, Seong-Hyuk
    • Journal of ILASS-Korea
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    • v.17 no.1
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    • pp.14-19
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    • 2012
  • The present study conducts experimental investigation on spreading and deposition characteristics of a $4.3{\mu}l$ de-ionized (DI) water droplet impacting upon aluminum (Al 6061) flat and textured surfaces. The micro-textured surface consisted the micro-hole arrays (hole diameter: $125{\mu}m$, hole depth: $125{\mu}m$) fabricated by the conventional micro-computer numerical control (${\mu}$-CNC) milling machine process. We examined the surface effect of texture area fraction ${\varphi}_s$ ranging from 0 to 0.57 and impact velocity of droplet ranging from 0.40 m/s to 1.45 m/s on spreading and deposition characteristics from captured images. We used a high-speed camera to capture sequential images for investigate spreading characteristics and the image sensor to capture image of final equilibrium deposition droplet for analyze spreading diameter and contact angle. We found that the deposition droplet on textured surfaces have different wetting states. When the impact velocity is low, the non-wetting state partially exists, whereas over 0.64 m/s of impact velocity, totally wetting state is more prominent due to the increase kinetic energy of impinging droplet.