• Title/Summary/Keyword: design flow

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Hydrodynamic Design of Thrust Ring Pump for Large Hydro Turbine Generator Units

  • Lai, Xide;Zhang, Xiang;Chen, Xiaoming;Yang, Shifu
    • International Journal of Fluid Machinery and Systems
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    • v.8 no.1
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    • pp.46-54
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    • 2015
  • Thrust-ring-pump is a kind of extreme-low specific speed centrifugal pump with special structure as numerous restrictions from thrust bearing and operation conditions of hydro-generator units. Because the oil circulatory and cooling system with thrust-ring-pump has a lot of advantages in maintenance and compactness in structure, it has widely been used in large and medium-sized hydro-generator units. Since the diameter and the speed of the thrust ring is limited by the generator set, the matching relationship between the flow passage inside the thrust ring (equivalent to impeller) and oil bath (equivalent to volute) has great influence on hydrodynamic performance of thrust-ring-pump. On another hand, the head and flow rate are varying with the operation conditions of hydro-generator units and the oil circulatory and cooling system. As so far, the empirical calculation method is employed during the actual engineering design, in order to guarantee the operating performance of the oil circulatory and cooling system with thrust-ring-pump at different conditions, a collaborative hydrodynamic design and optimization is purposed in this paper. Firstly, the head and flow rate at different conditions are decided by 1D flow numerical simulation of the oil circulatory and cooling system. Secondly, the flow passages of thrust-ring-pump are empirically designed under the restrictions of diameter and the speed of the thrust ring according to the head and flow rate from the simulation. Thirdly, the flow passage geometry matching optimization between thrust ring and oil bath is implemented by means of 3D flow simulation and performance prediction. Then, the pumps and the oil circulatory and cooling system are collaborative hydrodynamic optimized with predicted head-flow rate curve and the efficiency-flow rate curve of thrust-ring-pump. The presented methodology has been adopted by DFEM in design process of thrust-ring-pump and it shown can effectively improve the performance of whole system.

Application of Optimal Design Method to Agent Discharge Flow Calculation of Gaseous Fire Extinguishing Systems (최적설계법을 응용한 가스계 소화설비의 약제방출량 산출)

  • Lee, Dong-Myung
    • Fire Science and Engineering
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    • v.29 no.5
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    • pp.51-56
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    • 2015
  • In this study, optimal design methods were applied to the agent discharge flow of clean agent fire extinguishing systems. The methods combined optimal design theory and engineering theory for engineering analysis in a design program or coast savings in value engineering. Optimal design parameters were determined to optimize the agent discharge flow based on the design theory of the clean agent fire extinguishing systems and the theory of optimal design. The design factors were verified in regard to suitability for the performance of fire extinguishing systems. The results provide a foundation for optimal design method methods in other fire extinguishing systems. Optimization of the agent discharge flow of the discharge nozzle was confirmed by the constraints on the inner diameter of the discharge nozzle and the pipe, agent arrival time, flow, and pressure variation of the agent. The deviation of discharge pressure and agent time of the agent discharge nozzle were found to correlate with the pressure variation.

A Convergent Study on Flow According to the Configuration of Small Car Muffler (소형 자동차의 머플러 형상에 따른 유동에 관한 융합 연구)

  • Choi, Kye-Kwang;Cho, Jae-Ung
    • Journal of the Korea Convergence Society
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    • v.12 no.1
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    • pp.171-176
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    • 2021
  • The flow analysis by each configuration of automotive muffler in this study was carried out. And it aims at finding the design model that can increase the flow property best. It is shown that model B has the lowest maximum pressure and model C has the largest. Compared with the best flow rate according to the shape of the automotive muffler, model A had the comparatively smooth flow stream at the entrance and exit. However, model B has the largest flow rate in the muffler but the least flow rate in the exit, making it look less efficient. By the flow analysis result according to the muffler configuration, it is thought to design the muffler effectively by looking for the model with more smooth flow. The result of this study can be used to investigate the flow according to the configuration of small car muffler without actual test. It also seems to be helpful in the aesthetic convergent design of small car muffler.

The Effects of Compressor Design Conditions on the Off-Design Performance of a Gas Turbine Engine (압축기 설계조건이 가스터빈 엔진의 탈설계점 성능에 미치는 영향)

  • 강동진;정평석;안상규
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.9
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    • pp.2413-2422
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    • 1994
  • The effects of compressor design conditions on the off-design performance of a single-shaft gas turbine engine have been studied. Three different geometric design conditions are considered and three different values for the specific mass flow rate at the inlet to the compressor are assumed. For each of nine compressor design, the off-design performance of the gas turbine engine is predicted using the method previously proposed by present authors. Results show that the predicted off-design performances are quite different from each other even though they have the same performance at design point: it means that compressor design conditions should be determined in consideration of the off-design performance of the engine. The specific mass flow rate at the inlet to the compressor is also shown that it might be optimized with respect to the net power of the engine.

Aerodynamic Design Optimization of A Transonic Axial Compressor Rotor with Readjustment of A Design Point (설계유량을 고려한 천음속 축류압축기 동익의 삼차원 형상최적설계)

  • Ko, Woo-Sik;Kim, Kwang-Yong;Ko, Sung-Ho
    • 유체기계공업학회:학술대회논문집
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    • 2003.12a
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    • pp.639-645
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    • 2003
  • Design optimization of a transonic compressor rotor (NASA rotor 37) using response surface method and three-dimensional Navier-Stokes analysis has been carried out in this work. Baldwin-Lomax turbulence model was used in the flow analysis. Two design variables were selected to optimize the stacking line of the blade, and mass flow was used as a design variable, as well, to obtain new design point at peak efficiency. Data points for response evaluations were selected by D-optimal design, and linear programming method was used for the optimization on the response surface. As a main result of the optimization, adiabatic efficiency was successfully improved, and new design mass flow that is appropriate to an improved blade was obtained. Also, it is found that the design process provides reliable design of a turbomachinery blade with reasonable computing time.

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Numerical Study on Flow Field in Centrifugal Fan Volute (원심송풍기 벌류트 내부유동의 수치해석적 연구)

  • Kim, Se-Jin;Joo, Won-Gu
    • The KSFM Journal of Fluid Machinery
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    • v.1 no.1 s.1
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    • pp.64-71
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    • 1998
  • The non-uniform pressure generated in the volute generally are propagating upstream. As a result, outlet conditions of rotaing impeller are changed and the performance degrades. The major object of this research is to develop the numerical method which can calculate the effects of impeller and volute flow field interactions. Under the assumption of steady three-dimensional incompressible turbulent flow, the time averaged N-S equations involving $k-{\epsilon}$ turbulent model was solved by the F.V.M. To verify the computational method, the calculations are compared with experimental results published in literature and show satisfactory agreement with them, The three-dimensional flow characteristics within the volute of a centrifugal fan at design and off-design operating points have also been studied.

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Muffler Design Using Transmission Loss Prediction Considering Heat and Flow (열과 유동을 고려한 음장해석을 통한 머플러의 설계)

  • Kim, Hyunsu;Kang, Sang-Kyu;Lim, Yun-Soo
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.8
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    • pp.600-605
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    • 2014
  • Two mufflers for a large-size sedan are suggested aiming (1) sporty-sound and (2) quiet-sound as well as both satisfying low back-pressure and low manufacturing cost. Transmission loss prediction considering heat and flow may increase the accuracy and reduce the development cost in muffler design; thus, GT-power prediction considering heat, flow, and acoustics is utilized. By understanding the fundamentals of flow-acoustic theory in small orifice(hole), an effective muffler design concept is proposed. Vehicle tests show the consistence with predictions for sound; also a back-pressure test bench confirms the advantage in pressure drop for both suggested mufflers. Those suggested mufflers also have advantages in manufacturing cost due to simplicity of the design.

Design Characteristics of Non-Contact Type Seal for High Speed Spindle (고속주축용 비접촉 시일의 형상설계 연구)

  • 나병철;전경진;한동철
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.4
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    • pp.56-63
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    • 1997
  • Sealing of lubricant-air mixture in the high performance machining center is one of most the important characteristics to carry out enhanced lubrication. High speed spindle requires non-contact type of sealing mechanism. Evaluating an optimum seal design to minimize leakage is concerned in the aspect of flow control. Effect of geometry and leakage path are evaluated according to variation of sealing geometry. Velocity, pressure, turbulence intensity of profile is calculated to find more efficient geometry and variables. This offers a methodological way of enhancement seal design for high speed spindle. The working fluid is regarded as two phases that are mixed flow of oil phase and air phase. It is more reasonable to simulate an oil jet or oil mist type high speed spindle lubrication. Turbulence and compressible flow model are used to evaluate a flow characteristic. This paper considers a design effect of sealing capability of non- contact type seals for high speed spindle and analyzes leakage characteristics to minimize a leakage 7 on the same sealing area.

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Study of the Fluid Flow on Proportional Valve in Spool Displacement using CFD

  • Li, Kui-Ming;Choi, Yoon-Hwan;Lee, Ill-Yeong;Lee, Yeon-Won
    • Journal of Power System Engineering
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    • v.19 no.2
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    • pp.22-26
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    • 2015
  • The main objective of this work is to estimate the fluid flow of a proportional valve. The study is based on the classical compressible flow theory and the computations with the help of CFD based commercial software - ANSYS CFX. The fluid flow with the movement of spool along the sleeve is simulated. To change the spool moving from 0.4mm to 2.0mm, the moving mesh method with different condition of orifice is considered here. The results show that it is the highest at the 80 % (1.6mm) opening and at the 20 % (0.4mm) opening, is the lowest.

Prediction of Axial Pump Performance Using CFD Analysis (전산유체해석을 이용한 축류펌프의 성능예측)

  • Kim M. H.;Kim J. I.;Park J. S.
    • Journal of computational fluids engineering
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    • v.6 no.1
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    • pp.14-20
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    • 2001
  • The CFD analysis of the three-dimensional turbulent flow in the impeller and diffuser of an axial flow pump was performed. Not only the design point but also the off-design points were computed. The results were compared with available experimental data in terms of head generated. At the design point, the analysis accurately predicted the experimental head value. In the range of the higher flow rates, the results were also in very good agreement with the experimental data, not only in absolute value but also in term of slope. Although experimental data to be compared were not available in the range of the lower flow rates, the results well described the S-shape performance curve of the axial pump characteristic.

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