• 제목/요약/키워드: densification.grain growth

검색결과 173건 처리시간 0.023초

대전방지용 Al2O3-SiC 복합세라믹 소결체의 제조 및 특성 (Fabrication and Characterisitics of Al2O3-SiC Ceramic Composites for Electrostatic Discharge Safe Components)

  • 김하늘;오현명;박영조;고재웅;이현권
    • 한국분말재료학회지
    • /
    • 제25권2호
    • /
    • pp.144-150
    • /
    • 2018
  • $Al_2O_3-SiC$ ceramic composites are produced using pressureless sintering, and their plasma resistance, electrical resistance, and mechanical properties are evaluated to confirm their applicability as electrostatic-discharge-safe components for semiconductor devices. Through the addition of Mg and Y nitrate sintering aids, it is confirmed that even if SiC content exceeded 10%, complete densification is possible by pressureless sintering. By the uniform distribution of SiC, the total grain growth is suppressed to about $1{\mu}m$; thus an $Al_2O_3-SiC$ sintered body with a high strength over 600 MPa is obtained. The optimum amount of SiC to satisfy all the desired properties of electrostatic-discharge-safe ceramic components is obtained by finding the correlation between the plasma resistance and the electrical resistivity as a function of SiC amount.

CeO2에서의 Gd2O3 및 Sm2O3첨가량변화에 따른 특성변화 (Effect of Gd2O3 and Sm2O3 Addition on the Properties of CeO2)

  • 최광훈;이주신;류봉기
    • 한국전기전자재료학회논문지
    • /
    • 제16권11호
    • /
    • pp.979-986
    • /
    • 2003
  • Sintering behavior and electrical properties of CeO$_2$ system were investigated as a function of the amount of Gd:$_2$O$_3$, and Sm$_2$O$_3$, addition. Doped CeO$_2$ consisted of a homogeneous solid solution of the cubic fluorite structure within the amount of addition from 0 mol% to 15 mol%. Grain growth rate of Gd$_2$O$_3$-doped CeO$_2$ was much smaller than that of pure CeO$_2$, while densification rate was considerably larger. Thus doped CeO$_2$ showed a higher density than pure CeO$_2$. The electrical conductivity of Ce$_1$-$_{x}$Sm$_{x}$O$_1$-$_{x}$/2 was increased up to x = 0.2. However, with further increasing dopant concentrations, the magnitude of the conductivity was found to decrease remarkably. The ionic conductivity value obtained at $700^{\circ}C$ for 10 mol% Sm$_2$O$_3$-doped CeO$_2$ electrolyte was 4.6${\times}$10$^{-2}$ S$.$$cm^{-1}$ /.EX> /.

화학적 기상 반응법에 의한 탄화규소 피복 흑연의 제조(II) (Fabrication of SiC Converted Graphite by Chemical Vapor Reaction Method(II))

  • 윤영훈;최성철
    • 한국세라믹학회지
    • /
    • 제36권1호
    • /
    • pp.21-29
    • /
    • 1999
  • 흑연 기판에 탄화규소 전환층을 형성하는데 있어서 기판의 밀도와 기공 크기 분포의 영향이 조사되었다. 전환층형성을 위한 화학 반응은 기판의 표면 또는 표면 하부에서 SiO 기체의 침투를 통해 이루어졌다. 전환 공정 동안 기판 표면에서의 충분한 양의 SiO 기체 침투 및 연속적인 화학반응에 요구되는 기공크기 분포는 1.0~10.0$\mu\textrm{m}$ 범위인 것으로 추정되엇다. 유한요소법에 의한 탄화규소 층의 응력 해석에서는 열적 불일치에 기인하는 잔류응력 분포를 나타냈다. 그러나. X-선 회절에 의해 탄화규소 층에서는 압축응력이 측정되었으며, 탄화규소 층에서의 잔류응력 분포에 대해 SiC 층과 흑연 기판간의 interlayer의 constraining 효과, 전환층의 치밀화 거동 및 입자성장에 의해 주로 영향받는 것으로 추정되었다.

  • PDF

옥살산 공침법에 의한 Gd-Doped CeO2 분말의 합성 및 소결 특성 (Preparation and Sintering Characteristics of Gd-Doped CeO2 Powder by Oxalate Co-Precipitation)

  • 한인동;임광영;심수만
    • 한국세라믹학회지
    • /
    • 제43권10호
    • /
    • pp.666-672
    • /
    • 2006
  • GDC20($Ce_{0.8}Gd_{0.2}O_{1.9}$) powder was synthesized by oxalate co-precipitation and milling and its thermal decomposition, phase formation, and sinterability were investigated. As-prepared precipitates were non-crystalline due to the milling process and completely decomposed at 400$^{\circ}C$ The powder calcined at 800$^{\circ}C$ for 2 h contained fine p]sty particles with an average size of 0.69 $\mu$m. Attrition milling of the calcined powder for 2 h had a little milling effect, resulting in a slight decrease in the particle size to 0.45 $\mu$m. The milled powder consisted of small spherical primary particles and some large particles, which had been agglomerated during calcination. Due to the excellent sinterability of the powder, sintering of the powder compacts for 4 h showed relative densities of 78.7% at 1000$^{\circ}C$ and 97.8% at 1300$^{\circ}C$, respectively. Densification was found to almost complete at temperature above 1200$^{\circ}C$ and a dense and homogeneous microstructure was obtained. A rapid grain growth occurred between 1200$^{\circ}C$ and 1300$^{\circ}C$. Grains in 0.1$\sim$0.5 $\mu$m sizes at 1200$^{\circ}C$ grew to 0.2$\sim$2 $\mu$m and their size distribution became broader at 1300$^{\circ}C$.

CP-Ti 분말로부터 스파크 플라즈마 소결한 타이타늄의 미세구조와 기계적 성질에 미치는 가압력의 영향 (Effect of Applied Pressure on Microstructure and Mechanical Properties for Spark Plasma Sintered Titanium from CP-Ti Powders)

  • 조경식;송인범;김재;오명훈;홍재근;박노광
    • 대한금속재료학회지
    • /
    • 제49권9호
    • /
    • pp.678-685
    • /
    • 2011
  • The aim of this study was to determine the effect of applied pressure and sintering temperature on the microstructure and mechanical properties for spark plasma sintering (SPS) from commercial pure titanium (CP-Ti) powders. Spark plasma sintering is a relatively new sintering technique in powder metallurgy which is capable of sintering metal and ceramic powers quickly to full density at a fairly low temperature due to its unique features. SPS of -200 mesh or -400 mesh CP-Ti powders was carried out in an $Ar+H_2$ mixed gas flowing atmosphere between $650^{\circ}C$ and $750^{\circ}C$ under 10 to 80 MPa pressure. When SPS was carried out at relatively low temperatures ($650^{\circ}C$ to $750^{\circ}C$), the high (>60 MPa) pressure had a marked effect on densification and grain growth suppression. The full density of titanium was achieved at temperatures and pressures above $700^{\circ}C$ and 60 MPa by spark plasma sintering. The crystalline phase and microstructure of titanium sintered up to $700^{\circ}C$ consisted of ${\alpha}$-Ti and equiaxed grains. Vickers hardness ranging from 293 to 362 Hv and strength ranging from 304 to 410 MPa were achieved for spark plasma sintered titanium.

기계적 활성화된 분말로부터 고주파유도 가열 연소합성에 의한 나노구조 Mg2SiO4-MgAl2O4 복합재료 제조 및 기계적 특성 (Mechanical Properties and Fabrication of Nanostructured Mg2SiO4-MgAl2O4 Composites by High-Frequency Induction Heated Combustion)

  • 손인진;강현수;홍경태;도정만;윤진국
    • 대한금속재료학회지
    • /
    • 제49권8호
    • /
    • pp.614-618
    • /
    • 2011
  • Nanopowders of MgO, $Al_2O_3$ and $SiO_2$ were made by high energy ball milling. The rapid sintering of nanostructured $MgAl_2O_4-Mg_2SiO_4$ composites was investigated by a high-frequency induction heating sintering process. The advantage of this process is that it allows very quick densification to near theoretical density and inhibition of grain growth. Nanocrystalline materials have received much attention as advanced engineering materials with improved physical and mechanical properties. As nanomaterials possess high strength, high hardness, excellent ductility and toughness, undoubtedly, more attention has been paid for the application of nanomaterials. Highly dense nanostructured $MgAl_2O_4-Mg_2SiO_4$ composites were produced with simultaneous application of 80MPa pressure and induced output current of total power capacity (15 kW) within 2min. The sintering behavior, gain size and mechanical properties of $MgAl_2O_4-Mg_2SiO_4$ composites were investigated.

고주파 유도 가열에 의한 급속 나노구조 MgTiO3 화합물 합성 및 소결 (Rapid Synthesis and Sintering of Nanostructured MgTiO3 Compound by High-Frequency Induction Heating)

  • 강현수;도정만;윤진국;박방주;손인진
    • 대한금속재료학회지
    • /
    • 제50권12호
    • /
    • pp.891-896
    • /
    • 2012
  • Nanopowders of MgO and $TiO_2$ were made by high energy ball milling. The rapid synthesis and sintering of the nanostructured $MgTiO_3$ compound was investigated by the high-frequency induction heated sintering process. The advantage of this process is that it allows very quick densification to near theoretical density and inhibition grain growth. Nanocrystalline materials have received much attention as advanced engineering materials with improved physical and mechanical properties. As nanomaterials possess high strength, high hardness, excellent ductility and toughness, undoubtedly, more attention has been paid for the application of nanomaterials. A highly dense nanostructured $MgTiO_3$ compound was produced with simultaneous application of 80 MPa pressure and induced current within 2 min. The sintering behavior, gain size and mechanical properties of $MgTiO_3$ compound were investigated.

MA법에 의한 Heusler Fe2VAl 합금분말의 제조 및 치밀화 (Fabrication and densification of Heusler Fe2VAl alloy powders by mechanical alloying)

  • 김광덕;이충효
    • 한국결정성장학회지
    • /
    • 제23권1호
    • /
    • pp.51-57
    • /
    • 2013
  • 본 연구에서는 Heusler $Fe_2VAl$ 열전화합물을 제조하기 위하여 순금속 $Fe_{50}V_{25}Al_{25}$ 혼합분말을 기계적 합금화 처리하였다. $Fe_2VAl$ 열전화합물을 얻기 위하여 최적 볼밀조건 및 열처리 조건을 X선 회절분석과 시차주사 열량분석을 이용하여 조사하였다. $Fe_{50}V_{25}Al_{25}$ 혼합분말을 60시간까지 볼밀 처리한 경우 bcc 구조의 ${\alpha}$-(Fe,V,Al) 고용체가 얻어졌다. 단상의 Heusler $Fe_2VAl$ 화합물은 $Fe_{50}V_{25}Al_{25}$ 혼합분말을 60시간 동안 MA 처리 후 $700^{\circ}C$까지 열처리함으로써 얻을 수 있었다. MA 분말시료의 치밀화를 위하여 인가압력 60 MPa 및 소결온도 $900{\sim}1000^{\circ}C$에서 흑연다이를 사용하여 SPS 소결을 실시하였다. $1000^{\circ}C$에서 SPS 소결 후 얻어진 벌크체의 Vickers 경도는 870으로 매우 높은 값을 보였다. 또한 SPS 법으로 얻어진 벌크체의 밀도측정 결과, 모든 시료에서 상대밀도 90 % 이상의 금속광택을 나타내는 치밀한 소결체임을 알 수 있었다.

상압소결(常壓燒結)한 SiC-$ZrB_2$ 전도성(電導性) 복합체(複合體)의 특성(特性)에 미치는 In Situ YAG의 영향(影響) (Effect of In Situ YAG on Properties of the Pressureless-Sintered SiC-$ZrB_2$ Electroconductive Ceramic Composites)

  • 신용덕;주진영;고태헌;이정훈
    • 전기학회논문지
    • /
    • 제57권11호
    • /
    • pp.2015-2022
    • /
    • 2008
  • The effect of content of $Al_2O_3+Y_2O_3$ sintering additives on the densification behavior, mechanical and electrical properties of the pressureless-sintered $SiC-ZrB_2$ electroconductive ceramic composites was investigated. The $SiC-ZrB_2$ electroconductive ceramic composites were pressurless-sintered for 2 hours at 1,700[$^{\circ}C$] temperatures with an addition of $Al_2O_3+Y_2O_3$(6 : 4 mixture of $Al_2O_3$ and $Y_2O_3$) as a sintering aid in the range of $8\;{\sim}\;20$[wt%]. Phase analysis of $SiC-ZrB_2$ composites by XRD revealed mostly of $\alpha$-SiC(6H), $ZrB_2$ and In Situ YAG($Al_5Y_3O_{12}$). The relative density, flexural strength, Young's modulus and vicker's hardness showed the highest value of 89.02[%], 81.58[MPa], 31.44[GPa] and 1.34[GPa] for $SiC-ZrB_2$ composites added with 16[wt%] $Al_2O_3+Y_2O_3$ additives at room temperature respectively. Abnormal grain growth takes place during phase transformation from $\beta$-SiC into $\alpha$-SiC was correlated with In Situ YAG phase by reaction between $Al_2O_3$ and $Y_2O_3$ additive during sintering. The electrical resistivity showed the lowest value of $3.l4{\times}10^{-2}{\Omega}{\cdot}cm$ for $SiC-ZrB_2$ composite added with 16[wt%] $Al_2O_3+Y_2O_3$ additives at 700[$^{\circ}C$]. The electrical resistivity of the $SiC-TiB_2$ and $SiC-ZrB_2$ composite was all negative temperature coefficient resistance (NTCR) in the temperature ranges from room temperature to 700[$^{\circ}C$]. Compositional design and optimization of processing parameters are key factors for controlling and improving the properties of SiC-based electroconductive ceramic composites.

$V_2O_5$ 도핑한 페라이트 페이스트 후막 특성 (Properties of Thick Films Prepared with $V_2O_5$-doped Ferrite Pastes)

  • 제해준;김병국;박재환;박재관
    • 한국결정학회지
    • /
    • 제12권2호
    • /
    • pp.70-75
    • /
    • 2001
  • NiCuZn 페라이트에 V₂O/sub 5/가 0∼0.5 wt% 첨가된 페이스트를 사용하여 스크린 인쇄법으로 페라이트 후막을 제조한 후, 870∼900℃에서 소결하여 V₂O/sub 5/ 첨가량에 따른 소결밀도, 미세구조 등의 물리적 특성 및 자기적 특성 변화를 분석하였다. 소결온도 870℃의 경우 V₂O/sub 5/를 0.5 wt% 첨가한 시편의 소결밀도가 0.58 g/cm³로 가장 hsvrp 나타낫고, 소결온도가 올라갈수록 소결밀도 차이가 줄어들어 900℃의 경우 모든 시편이 5.15g/cm³이상으로 높은 밀도를 나타내었다. V₂O/sub 5/가 0.5 wt% 첨가된 경우에 액상소결이 발달하였으며, V₂O/sub 5/가 0.1, 0.3 wt% 첨가된 시편은 입자성장이 억제되어 입자크기가 V₂O/sub 5/를 첨가하지 않은 시편보다 작았다. 전체의 소결온도 범위에서 V₂O/sub 5/가 첨가되지 않은 시편의 입자크기가 크고 균일하기 때문에 투자율이 가장 높게 나타났으며, 소결온도 880℃ 이상에서 V₂O/sub 5/ 0.3 wt% 첨가 시편의 Q값이 가장 높은 것으로 나타났다. 결론적으로 칩 인덕터용 NiCuZn 페라이트 소재 제조 시, 투자율값을 중시할 경우에는 V₂O/sub 5/를 첨가하지 않아야 하며, 품질계수를 중시할 경우에는 V₂O/sub 5/의 첨가량이 0.3wt%를 넘지 않아야 함을 알 수 있었다.

  • PDF