• Title/Summary/Keyword: delamination damage

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A Study on Impact Damage Behavior of CF/Epoxy Composite Laminates (CF/Epoxy적층판의 충격손상거동에 관한 연구)

  • Im, Gwang-Hui;Sim, Jae-Gi;Yang, In-Yeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.5
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    • pp.835-842
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    • 2002
  • In this paper, static and fatigue bending strengths and failure mechanisms of CFRP (carbon fiber reinforced plastics) laminates having impact damages have been evaluated. Composite laminates used for this experiment are CF/EPOXY orthotropy laminated plates, which have two-interfaces $[0^0_ 4/90^0_4]_{ sym}$. A steel ball launched by the air gun collides against CFRP laminates to generate impact damages. The damage growth during bending fatigue test is observed by the scanning acoustic microscope (SAM) and also, the fracture surfaces were observed by using the SEM (scanning electron microscope). In the case of impacted-side compression, fracture is propagated from the transverse crack generated near impact point. On the other hand, fracture is developed toward the impact point from the edge of interface-B delamination in the case of impacted-side tension. Eventually, failure mechanisms have been confirmed based on the observed delamination areas and fracture surfaces.

Damage Detection in Composite Laminates using Tapping Sound (태핑음을 이용한 복합적층판의 손상검출)

  • Kim, Sung-Joon;Hong, Chang-Ho
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.37 no.11
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    • pp.1089-1095
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    • 2009
  • The radiated sound pressure induced by tapping test is obtained by solving the Rayleigh integral equation. For structurally radiated sound, the sound field is directly coupled to the structural motion. Therefore the impact response should be analyzed. In this paper, the delamination model is used to analyze the impact response of delaminated composite laminates. And efficient spring-mass model has been proposed to model hammer shaped impactor. Predicted sound pressure histories are compared with test data. The influence of damage on the sound pressure and impacted force history of laminates were investigated. The results show that both radiated sound pressure and impact force history are strongly influenced by delamination on laminates. As a result, it is shown that the presented sound based tapping method was found to be reliable for detecting the damage in composite laminate.

Damage propagation in CFRP laminates subjected to low velocity impact and static indentation

  • Aoki, Yuichiro;Suemasu, Hiroshi;Ishikawa, Takashi
    • Advanced Composite Materials
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    • v.16 no.1
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    • pp.45-61
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    • 2007
  • This paper describes a damage accumulation mechanism in cross-ply CFRP laminates $[0_2/90_2]_{2S}$ subjected to out-of-plane loading. Drop-weight impact and static indentation tests were carried out, and induced damage was observed by ultrasonic C-scan and an optical microscope. Both tests gave essentially the same results for damage modes, sizes, and load-deformation history. First, a crack occurred in the bottom $0^{\circ}$ layer accompanying some delamination along the crack caused by bending stress. Then, transverse cracks occurred in the middle $90^{\circ}$ layer with decreasing contact force between the specimen and the indenter. Measured local strains near the impact point showed that the stress state changed from a bending dominant state to an in-plane tensile dominant state. A cohesive interface element was used to simulate the propagation of multiple delaminations and transverse cracks under static indentation. Two types of analytical models are considered, one with multiple delaminations and the other with both multiple delaminations and transverse cracks. The damage obtained for the model with only multiple delaminations was quite different from that obtained from the experiment. However, the results obtained from the model with both delaminations and transverse cracks well explain the characteristics of the damage obtained in the experiment. The existence of the transverse cracks is essential to form the characteristic impact damage.

Thermoelastic effect on inter-laminar embedded delamination characteristics in Spar Wingskin Joints made with laminated FRP composites

  • Mishra, P.K.;Pradhan, A.K.;Pandit, M.K.;Panda, S.K.
    • Steel and Composite Structures
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    • v.35 no.3
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    • pp.439-447
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    • 2020
  • This paper presents two sets of full three-dimensional thermoelastic finite element analyses of superimposed thermo-mechanically loaded Spar Wingskin Joints made with laminated Graphite Fiber Reinforced Plastic composites. The study emphasizes the influence of residual thermal stresses and material anisotropy on the inter-laminar delamination behavior of the joint structure. The delamination has been pre-embedded at the most likely location, i.e., in resin layer between the top and next ply of the fiber reinforced plastic laminated wingskin and near the spar overlap end. Multi-Point Constraint finite elements have been made use of at the vicinity of the delamination fronts. This helps in simulating the growth of the embedded delamination at both ends. The inter-laminar thermoelastic peel and shear stresses responsible for causing delamination damage due to a combined thermal and a static loading have been evaluated. Strain energy release rate components corresponding to the Mode I (opening), Mode II (sliding) and Mode III (tearing) of delamination are determined using the principle of Virtual Crack Closure Technique. These are seen to be different and non-self-similar at the two fronts of the embedded delamination. Residual stresses developed due to the thermoelastic anisotropy of the laminae are found to strongly influence the delamination onset and propagation characteristics, which have been reflected by the asymmetries in the nature of energy release rate plots and their significant variation along the delamination front.

Progressive Damage and Failure Analysis of Open-Hole Composite Specimens Under Compressive Loading Using Finite Element Analysis (유한요소해석을 이용한 압축 하중을 받는 오픈 홀 복합재 시편의 점진적 손상 및 파손 분석)

  • Young Cheol Kim;Geunsu Joo;Hong-Kyu Jang;Jinbong Kim;Min-Gyu Kang;Woo-Kyoung Lee;Ji Hoon Kim
    • Composites Research
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    • v.36 no.5
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    • pp.303-309
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    • 2023
  • In this paper, a Progressive Damage and Failure Analysis (PDFA) modeling method was developed using ABAQUS/EXPLICIT to predict in-plane damage and delamination for Open-Hole Compression (OHC) testing. The proposed PDFA model was constructed based on Hashin criteria and cohesive behavior. The strength and stiffness of OHC specimens with three types of stacking sequences [(45/-45/02)3]s , [(45/0/-45/90)3]s and [45/-45/0/45/-45/90/(45/-45)2]s were compared to comprehensively evaluate the validity of the Finite Element(FE) model of PDFA. The strength and stiffness of the OHC specimens were predicted relatively well, with less than a percentage error 10.0 %. For the numerical simulation case for each layup, the damage initiation/evolution of OHC specimens were evaluated for delamination and tension/compression matrix damage before and after failure.

Finite element based dynamic analysis of multilayer fibre composite sandwich plates with interlayer delaminations

  • Jayatilake, Indunil N.;Karunasena, Warna;Lokuge, Weena
    • Advances in aircraft and spacecraft science
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    • v.3 no.1
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    • pp.15-28
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    • 2016
  • Although the aircraft industry was the first to use fibre composites, now they are increasingly used in a range of structural applications such as flooring, decking, platforms and roofs. Interlayer delamination is a major failure mode which threatens the reliability of composite structures. Delamination can grow in size under increasing loads with time and hence leads to severe loss of structural integrity and stiffness reduction. Delamination reduces the natural frequency and as a consequence may result in resonance. Hence, the study of the effects of delamination on the free vibration behaviour of multilayer composite structures is imperative. The focus of this paper is to develop a 3D FE model and investigate the free vibration behaviour of fibre composite multilayer sandwich panels with interlayer delaminations. A series of parametric studies are conducted to assess the influence of various parameters of concern, using a commercially available finite element package. Additionally, selected points in the delaminated region are connected appropriately to simulate bolting as a remedial measure to fasten the delamination region in the aim of reducing the effects of delamination. First order shear deformation theory based plate elements have been used to model each sandwich layer. The findings suggest that the delamination size and the end fixity of the plate are the most important factors responsible for stiffness reduction due to delamination damage in composite laminates. It is also revealed that bolting the delaminated region can significantly reduce the natural frequency variation due to delamination thereby improving the dynamic performance.

Strain energy release rates in the curved spar wingskin joints with pre-embedded delaminations

  • P.K. Mishra;A.K. Pradhan;M.K. Pandit ;S.K. Panda
    • Structural Engineering and Mechanics
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    • v.87 no.1
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    • pp.47-56
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    • 2023
  • Any pre-existed delamination defect present during manufacturing or induce during service loading conditions in the wingskin adherend invariably shows a greater loss of structural integrity of the spar wingskin joint (SWJ). In the present study, inter-laminar delamination propagation at the critical location of the SWJ has been carried out using contact and multi-point constraint finite elements available with commercial FE software (ANSYS APDL). Strain energy release rates (SERR) based on virtual crack closure technique have been computed for evaluation of the opening (Mode-I), sliding (Mode-II) and cross sliding (Mode-III) modes of delamination by sequential release of multi point constraint elements. The variations of different modes of SERR are observed to be significant by considering varied delamination lengths, material properties of adherends and radius of curvature of the SWJ panel. The SERR rates are seen to be much different at the two pre-embedded delamination ends. This shows dissimilar delamination propagation rates. The maximum is seen to occur in the delamination front in the unstiffened region of the wingskin. The curvature geometry and material anisotropy of SWJ adherends significantly influences the SERR values. Increase in the SERR values are observed with decrease in the radius of curvature of wingskin panel, keeping its width unchanged. SWJs made with flat FRP composite adherends have superior resistance to delamination damage propagation than curved composite laminated SWJ panels. SWJ made with Boron/Epoxy (B/E) material shows greater resistance to the delamination propagation.

A Study on the Impact Damage and Residual Bending Strength of CF/EPOXY Composite Laminate Plates Under High Temperature (고온분위기하에서 탄소섬유강화 복합재적층판의 충격손상과 잔류굽힘강도)

  • 양인영;박정수
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.8
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    • pp.1930-1938
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    • 1994
  • In this paper, the effects of temperature change on the impact of CFRP laminates was experimentally studied. Composite laminates used for this experiment are CFRP orthotropic laminated plates, which have two-interfaces$[0_6^{\circ}/90_7^{\circ}]_s$ and four-interfaces$[0_3^{\circ}/90_6^{\circ}/0_3^{\circ}]_s$. The interrelations between the impact energy vs. delamination area, the impact energy vs. residual bending strength, and the interlayer delamination area vs. the decrease of the residual flexural strength of carbon fiber epoxy composite laminates subjected to FOD(Foreign Object Damage) under high temperatures were experimentally observed.

A Study on the Impact-Induced Damage in CFRP Angle-ply Laminates (CFRP 사교적층판의 충격손상에 관한 연구)

  • 배태성;입야영;양동률
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.2
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    • pp.237-247
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    • 1993
  • Carbon fiber reinforced plastics(CFRP) have gained increased application in aerospace structures because of their specific strength and stiffness, but are sensitive to impact-induced damage. An experimental investigation was carried out to evaluate the impact resistance of CFRP according to the ply angle. The specimens of angle ply laminate composites were employed with [0.deg. $_{6}$/ .deg.$_{10}$/0.deg.$_{6}$], in which 6 kinds of ply angle such as .deg.=15.deg., 30.deg., 45.deg., 60.deg., 75.deg. and 90.deg. were selected. The impact tests were conducted using the air gun type impact testing machine by steel balls of diameter of 5 mm and 10 mm, and impact-induced damages were evaluated under same impact speed of V=60m/s. The impact damaged zones were observed through a scanning acoustic microscope (SAM). The obtained results were summarized as follows: (1) Delaminations on the interfacial boundaries showed th directional characteristics to the fiber directions. The delamination area on the impact side (interface A) was considerably smaller compared to that of the opposite side (interface B). (2) Cracks corresponding to other delaminations than those mentioned in SAM photographs were also seen on the impact damaged zone. (3) The delamination patterns were affected by the ply-angle, the dimensions of the specimen, and the boundary conditions. (4) The impact damaged zone showed zone showed the delamination on the interfacial boundaries, transverse shear cracks of the surface layer, and bending cracks of the bottom layer.r.r.r.

Analysis of Delamination Behavior on the Stacking Sequence of Prosthetic Foot Keel in Glass fiber Reinforced Laminates (인공발(Prosthetic Foot) 스프링용 유리섬유강화 적층재의 적층배향에 따른 층간분리거동 해석)

  • Song, Sam-Hong;Kim, Cheol-Woong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.4
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    • pp.623-631
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    • 2003
  • It is considered that the application of advanced composite materials to the prostheses for the disables is important to improve their bio-mechanical performance. Particularly, energy storing foot prosthesis is mostly important to restore gait ability of the disables with low-extremity amputation since it could provide propulsion at terminal stance enhancing the disables ability to walk long distance even run and jump. Therefore, the energy storing spring of Prosthetic foot keel under cyclic bending moment use mainly of high strength glass fiber reinforced plastic. The main objective of this study was to evaluate the stacking sequence effect using the delamination growth rate(dA$_{D}$/dN) of energy storing spring in glass fiber reinforced plastic under cyclic bending moment. The test results indicated that the shape of delamination zone depends on stacking sequence in GFRP laminates. Delamination area(A$_{D}$) turns out that variable types with the contour increased non-linearly toward the damage zones.nes.