• Design & Manufacturing
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• v.17 no.2
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• pp.62-69
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• 2023

In this study, we conducted a study on the optimization of injection molding conditions to minimize deformation of plastic product. The charging management system housing of the vehicle was selected as the research subject. Melting temperature, cooling temperature, packing time, and packing pressure were selected as the main factors expected to affect the deformation of molded products. Each main factor was divided into 5 levels. Optimization of injection molding conditions to minimize deformation was performed using the Taguchi Method. We performed an analysis of variance (ANOVA) to identify significant factors affecting the deformation of plastic product. In order to select injection molding conditions that minimize deformation of plastic products, injection molding analysis was additionally performed for insignificant factors. We then compared the deformation of the molded part before and after optimization. As a result of comparing the injection analysis results of the basic conditions and the injection analysis results of the optimal conditions, it was confirmed that the amount of deformation after optimization was improved by about 10.9%.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.15 no.7
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• pp.4065-4071
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• 2014

The analysis results of the temperature distribution and deformation at the PV cell with a thickness of $200{\mu}m$ according to hot-air temperature at the soldering process of a PV cell and ribbon tend to agree somewhat with the experimental measured values. The best result of the electrical efficiency appears in the module soldered at a hot-air temperature of $390^{\circ}C$. An analysis of the soldering PV cell with a thickness of $150{\mu}m$ at a hot-air temperature of $350^{\circ}C$ confirmed that the maximum deformation was approximately 5.9mm. As the temperature of hot air is set to decrease, the deformation is reduced and it is predicted that the electrical efficiency can be improved.

• Transactions of Materials Processing
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• v.17 no.7
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• pp.473-480
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• 2008

Sheet metal forming of Mg alloy is usually performed at elevated temperature because of the low formability at room temperature. Therefore, strain rates affected with the forming temperature and speed must be considered as important factor about formability. Effects of process parameters such as various temperatures and forming speeds were investigated in circular cup deep drawing. From the experimental results, it is known that LDR (Limit Drawing Ratio) increase as the strain rate increase. On the contrary, the FLD (Forming Limit Diagram) shows lower value as faster strain rate. Therefore, anisotropy values are investigated according to the temperature and strain rates at each forming temperature. R-values also represent higher value as faster strain rate. It is known that the formability can be different with the deformation mode on warm forming of AZ31 alloy sheet.

• Transactions of Materials Processing
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• v.20 no.7
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• pp.498-503
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• 2011

The strain rate sensitivity index, m, plays an important role in plastic deformation at elevated temperatures. It is affected by strain rate, temperature, and the microstructure of the material. The strain rate sensitivity index has been used as a constant in numerical analysis of plastic forming at a specified strain rate and temperature. However, the value of m varies as deformation proceeds at an elevated temperature and a certain strain rate. Thus, in this present study, the value of m has been characterized as a function of strain by multiple tensile jump tests for AZ31 magnesium alloy sheet, and the variation of m has been discussed in conjunction with the microstructural observations before and after deformation. The experimental results show that the variation of m is dependent on the temperature and strain rate. Grain growth with dynamic recrystallization also affects the variation of m.

• Proceedings of the KSR Conference
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• 2008.06a
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• pp.1002-1007
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• 2008

The floor structure of railway vehicle can deflect and warp due to variation of temperature and humidity at the inside and outside of vehicle. In this study, its temperature and humidity characteristics was investigated experimentally for beam and plate specimen and numerically for the floor structure assembly. The temperature and humidity characteristics of a part were measured and the deformation and stress distribution of the floor structure were calculated using a commercial software. And the warp deformation of the plywood was measured experimentally. The results show that the temperature and humidity effects on the floor structure are the important factor to decide the strength and the quality of the floor structure of railway vehicles.

• Journal of ILASS-Korea
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• v.9 no.4
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• pp.83-89
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• 2004

Vaporization characteristics of a liquid heptane droplet in high-pressure and temperature flow field are numerically studied. Variable thermodynamic and transport properties and high-pressure effects are taken into account in order to consider real gas effects. Droplet Vaporization in convective environments was investigated on the basis of droplet vaporization in quiescent and convective environment. In quiescent environments, droplet lifetime is directly proportional to pressure at the subcritical temperature range but it is inversely proportional to pressure at the supercritical temperature range. In convective environment, droplet deformation becomes stronger by increasing Reynolds number due to increase of velocity while droplet deformation is relatively weak at a higher pressure for the same Reynolds number cases.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.26 no.3
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• pp.479-486
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• 2002

In this study, the progressive inelastic deformation, so called, thermal ratchet phenomenon which can occur in high temperature structures of liquid metal reactor was simulated with thermal ratchet structural test facility and 316L stainless steel test cylinder. The thermal ratchet deformation at the reactor baffle cylinder of the liquid metal reactor can occur due to the moving temperature distribution along the axial direction as the sodium free surface moves up and down under the cyclic heat-up and cool-down transients. The ratchet deformation was measured with the laser displacement sensor and LVDTs after cooling the structural specimen which is heated up to 55$0^{\circ}C$ with steep temperature gradients along the axial direction. The temperature distribution of the test cylinder along the axial direction was measured with 28 channels of thermocouples and was used for the ratchet analysis. The thermal ratchet deformation was analyzed with the constitutive equation of nonlinear combined hardening model which was implemented as ABAQUS user subroutine and the analysis results were compared with those of the test. Thermal ratchet load was applied 9 times and the residual displacement after 9 cycles of thermal load was measured to be 1.79mm. The ratcheting deformation shapes obtained by the analysis with the combined hardening model were in reasonable agreement with those of the structural tests.

• International Journal of Highway Engineering
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• v.13 no.4
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• pp.61-70
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• 2011

This study developed a permanent deformation model for asphalt concrete based on shear properties. Repeated load triaxial compression (RLTC), triaxial compressive strength, and indirect tension strength tests were performed for the three types of asphalt mixtures at various loading and temperature conditions to correlate shear properties of asphalt mixtures to rutting performance. For the given mixtures, as testing temperature increased, cohesion decreased, but friction angle was insensitive to temperature at $40^{\circ}C$ or higher. It was observed that deviatoric stress, confining pressure, temperature, and load frequency affected the permanent deformation of asphalt mixtures significantly. The permanent deformation model based on shear stress to strength ratio and loading time was developed using the laboratory test results and calibrated using accelerated pavement test data. The proposed model was able to predict the permanent deformation of the asphalt mixtures in a wide range of loading and temperature conditions with constant model coefficients.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2003.10a
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• pp.172-175
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• 2003

Thermomechanical behavior of Al-Mg-Si alloys have been studied to investigate the effect of microstructural features such as pre-existing substructure and distribution of particles on the deformation characteristics. The controlled compression tests have been carried out to get the basic information on how the alloy responds to temperature, strain amount and strain rate. Then hot forging of Al-Mg-Si alloys has been carried out and analyzed by the comparison with the compression tests. Microstructural features after forging have been discussed in terms of the thermomechanical response of Al-Mg-Si alloys. As already well mentioned, we have found that the deformation of Al-Mg-Si at the elevated temperature brought the recovered structure on most conditions. In a certain time, however, abnormally large grains have been found as a result of deformation assisted grain growth, which means that hot forging of Al-Mg-Si alloys could lead to a undesirable microstructural variation and the consequent mechanical properties such as fatigue strength.

• Journal of Ocean Engineering and Technology
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• v.15 no.3
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• pp.58-62
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• 2001

The objective of research is to clarify the interaction between dislocations and precipitates during high temperature creep deformation behaviors of high n austenitic steels. After measuring the internal stress in minimum creep rate state under applied stress of 236MPa at 873K, a transmission electron microscope (TEM) observation was performed to investigate the interaction between dislocations and precipitates during high temperature creep deformation. The band widths and values of internal stress increased when the nitride precipitates distribute more densely. Fine nitrides disturbed the dislocation movement with pinning the dislocations and perfect dislocations were separated into Shockley partial dislocations by fine nitrides. Coarse nitrides disturbed the dislocation movement with climb mechanism.