• Title/Summary/Keyword: deformation absorbing

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Prediction of the Performance of a Deformation Tube for Railway Cars using the Slab Method (초등해법을 이용한 철도차량 변형튜브 성능 예측에 관한 연구)

  • Kim, J.M.;Lee, J.K.;Kim, K.N.
    • Transactions of Materials Processing
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    • v.25 no.2
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    • pp.124-129
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    • 2016
  • Recently, global railway car makers are competing desperately in developing high-speed railway vehicles. Ensuring passenger safety during a crash is essential. The design and the manufacturing of energy absorbing components are becoming more and more important. A deformation tube is a typical passive energy absorbing component for railway cars. In the current study the slab method was used to predict the energy absorbing capability of a deformation tube during the early design stage. The usefulness of the prediction method is verified through the comparisons between the results of FE simulations and those of the prediction method.

Modeling Method for the Force and Deformation Curve of Energy Absorbing Structures to Consider Initial Collapse Behaviour in Train Crash (열차 충돌에너지 흡수구조의 초기붕괴특성을 고려하기 위한 하중-변형 곡선 모델링 방법)

  • Kim, Joon-Wo;Koo, Jeong-Seo;Lim, Jong-Soon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.3
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    • pp.116-126
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    • 2010
  • The Korean rolling stock safety regulation stipulates that the collision deceleration of a car body should be maintained under average 5g and maximum 7.5g during train collisions. One-dimensional dynamic model of a full rake train, which is made up of nonlinear springs/bars-dampers-masses, is often used to estimate the collision decelerations of car bodies in a basic design stage. By the way, the previous studies have often used some average force-deformation curve for energy absorbing structures in rolling stock. Through this study, we intended to analyse how much the collision deceleration levels are influenced by the initial peak force modeling in the one-dimensional force-deformation curve. The numerical results of the one-dimensional dynamic model for the Korean High-Speed Train show that the initial peak force modeling gives significant effect on the collision deceleration levels. Therefore the peak force modeling of the force-deformation curve should be considered in one-dimensional dynamic model of a full rake train to evaluate the article 16 of the domestic rolling stock safety regulations.

Change of transmission characteristics of FSSs in hybrid composites due to residual stresses

  • Hwang, In-Han;Chun, Heoung-Jae;Hong, Ik-Pyo;Park, Yong-Bae;Kim, Yoon-Jae
    • Steel and Composite Structures
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    • v.19 no.6
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    • pp.1501-1510
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    • 2015
  • The frequency selective surface (FSS) embedded hybrid composite materials have been developed to provide excellent mechanical and specific electromagnetic properties. Radar absorbing structures (RASs) are an example material that provides both radar absorbing properties and structural characteristics. The absorbing efficiency of an RAS can be improved using selected materials having special absorptive properties and structural characteristics and can be in the form of multi-layers or have a certain stacking sequence. However, residual stresses occur in FSS embedded composite structures after co-curing due to a mismatch between the coefficients of thermal expansion of the FSS and the composite material. In this study, to develop an RAS, the thermal residual stresses of FSS embedded composite structures were analyzed using finite element analysis, considering the effect of stacking sequence of composite laminates with square loop (SL) and double square loop (DSL) FSS patterns. The FSS radar absorbing efficiency was measured in the K-band frequency range of 21.6 GHz. Residual stress leads to a change in the deformation of the FSS pattern. Using these results, the effect of transmission characteristics with respect to the deformation on FSS pattern was analyzed using an FSS Simulator.

Numerical Analysis of Heat Flow and Thermal Deformation in Transmission Joining of Polymers Using Nd:YAG Laser (Nd:YAG 레이저를 이용한 폴리머의 투과접합에서 열 유동 및 열 변형 해석)

  • Cha, Sang-Woo;Kim, Jin-Beom;Na, Suck-Joo
    • Journal of Welding and Joining
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    • v.24 no.6
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    • pp.28-32
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    • 2006
  • Laser Transmission Joining (LTJ), which is a joining process of polymers by using different transmission rates of materials, was studied numerically. Unlike previous studies, energy loss by reflection at the surface was included. Besides, energy absorbed in the transparent substrate is also considered to increase the accuracy of the analytical results. Furthermore, thermal deformations of the substrates were also calculated. Temperature distribution of the substrates on the joining process could be effectively predicted by using the thermal analysis model developed, which could also analyze the rising phenomenon of the absorbing substrate by bulge effect. Calculated results show that temperature of the absorbing substrate is higher than that of transparent substrate when the laser is being radiated, and this temperature difference causes more thermal deformation in absorbing substrate, which results in the surface rise of the absorbing substrate. Comparison of calculated results with corresponding experimental results could confirm the validity of the numerical analysis model proposed.

A study on Tensile performance of Energy Absorbing Bolts in Space Frame (스페이스프레임에 사용되는 에너지 흡수형 볼트의 인장성능연구)

  • Lee, Sung-Min;Kim, Min-Sook;Choi, Jung-Sam;Kang, Chang-Hoon
    • Journal of Korean Association for Spatial Structures
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    • v.7 no.6
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    • pp.53-60
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    • 2007
  • The hole for the insertion of the pin in the shank is exist at ball joint connection of the space frame. It brings about the brittle fracture caused by stress concentration. Consequently it cannot expect the deformation performance or energy absorption performance from ball joint connection. In this study we developed a new connection details which will increase the plastic deformation performance at ball joint connection and can absorb the error in construction, which expect the plastic deformation performance at the reduced shank without brittle fracture at the screw of bolt and pin. Also it's capacity is verified by the performance in numerical analysis and test. We confirmed bolt's plastic deformantion performance through controled shank and pin's area.

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Analysis and Design considerations of Energy Absorbing Steering System Using Orthogonal Arrays (직교배열표를 이용한 에너지흡수 조향계의 해석 및 설계)

  • 임재문;한선규;전원기;우덕현;박경진
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.6
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    • pp.144-155
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    • 1999
  • An occupant analysis code SAFE (Safety Analysis For occupant crash Environment) is utilized to simulate and improve the crash performance of an energy absorbing steering system. The safety standard FMVSS 203 is simulated and used for design evaluations . Segments and contact elliposids are utilized to model the bod blocks and the components of the steering system with SAFE. Spring-damper elements and force-deflection characteristics are utilized to model the energy absorbing components such as the plate and the polyacetal molding. The plate absorbs the impact energy through tensile deformation . Whereas, the polyacetal molding absorbs the impact energy through compression. the body block test is carried out to validate tie simulation model, and real component tests are performed to extract the force-deflection curves . After the model is validated , the parameter study is carried out to evaluate the crash performance of the energy absorbing components. A performance measure is defined for the parameter study. Using the results of the parameter study and managing the orthogonal arrays, optimum design values of energy absorbing components are determined to minize the occupant injury.

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Evaluation on the Deformation Capacity of Multipurpose Floor Level Joint System (다목적 바닥 레벨조인트의 변형 능력 평가)

  • Seo, Soo-Yeon;Choi, Yun-Cheul;Kang, In-Seok;Lee, Li-Hyung
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.9 no.1
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    • pp.197-204
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    • 2005
  • Multipurpose Floor Level Joint(MFLJ) is a new construction technology system which was developed in domestic. By using this system, it is possible not only to absorb the deformation at expansion joint due to shrinkages of concrete but also to make ease the floor leveling during the concrete casting at floor. The system consists of two elements, supporting devices and rails. Their structural capacities were verified through several experimental programs, such as compressive strength test of support and bending test of rail. The purpose of this paper is to evaluate the deformation absorbing capacity of the floor level joint. An experimental work was carried out to simulate the deformation condition at the joint and the test result was analyzed and evaluated. In addition, FEM analysis for expansion joint of typical building was also performed to predict the real behavior of MFLJ. The test results showed that MFLJ has sufficient deformation capacity required to act as expansion joint.

The Effect of Impact Absorbing System Deformation According to the Variation of Cylinder Wall Dimensions on Damping Coefficient (실린더 벽면 치수변화에 따른 변형이 충격흡수장치 감쇠계수에 미치는 영향)

  • 한근조;안찬우;안성찬;심재준;김성윤
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.765-768
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    • 1997
  • Many malfunctions take place in container crane spreader due to impact. So we designed a hydraulic impact absorbing equipment to absorb the impact and we studied the change of damping coefficient with respect to the variation of dimensions of oil-cylinder wall. When we design the dimension of hydraulic cylinder wall considering the displacement on the wall, the value of it over 20mm didn't affect the damping coefficient.

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Benefits of the S/F Cask Impact Limiter Weldment Imperfection

  • Ku, Jeong-Hoe;Lee, Ju-Chan;Kim, Jong-Hun;Park, Seong-Won;Park, Hyun-Soo
    • Nuclear Engineering and Technology
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    • v.32 no.2
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    • pp.191-203
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    • 2000
  • This paper describes the beneficial effect of weldment imperfection of the cask impact limiter, by applying intermittent-weld, for impact energy absorbing behavior. From the point of view of energy absorbing efficiency of an energy absorber, it is desirable to reduce the crush load resistance and increase the deformation of the energy absorber within certain limit. This paper presents the test results of intermittent-weldment and the analysis results of cask impacts and the discussions of the improvement of impact mitigating effect by the imperfect-weldment. The rupture of imperfect weldment of an impact limiter improves the energy-absorbing efficiency by reducing the crush load amplitude without loss of total energy absorption. The beneficial effect of weldment imperfection should be considered to the cask impact limiter design.

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Strengthening of Substrate Glass for LCD by Single ton Exchange Process (Single Ion Exchange Process에 의한 LCD용 기판유리의 강화)

  • 이회관;오영석;이용수;강원호
    • Journal of the Korean Ceramic Society
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    • v.39 no.7
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    • pp.675-679
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    • 2002
  • To produce a strengthened glass, single ion exchange properties such as three-point bend strength and residual stress were investigated in soda-lime-silicate substrate glass for display use. The present work showed that the maximum value of strength was 62.5${\times}$10$\sub$6/ kg/㎡ after, the two-step single ion exchange process at 470$^{\circ}C$ for 1 h and 450$^{\circ}C$ for 24 h. As the result of the fracture analysis after bending test, the residual stress on the fractured surface of the strengthened glass increased the flexibility by means of absorbing the elastic deformation energy in the glass. Also, the effects of absorbing the elastic deformation energy were analysed by curvature change, number of multiple crack branches and brittleness.