• Title/Summary/Keyword: deflection evaluation

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Evaluation of Cutter Orientations in 5-Axis High Speed Milling of Turbine Blade (터빈블레이드의 5축 고속가공에서 최적가공경로의 선정)

  • Lim T. S.;Lee C. M.;Kim S. W.;Lee D. W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.02a
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    • pp.53-60
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    • 2002
  • Recently, the development of aerospace and automobile industries brought new technological challenges, related to the growing complexity of products and new geometry models. High speed machining using 5-Axis milling machine is widely used for 3D sculptured surface parts. 5-axis milling of turbine blade generates the vibration, deflection and twisting caused from thin and cantilever shape. So, the surface roughness and the waviness of workpiece are not good. In this paper, The effects of cutter orientation and lead/tilt angle in 5-Axis high speed ball end-milling of turbine blade were investigated to improve the geometric accuracy and surface integrity. The experiments were performed at lead/tilt angle $15^{\circ}$ of workpiece with four cutter directions such as horizontal outward, horizontal inward, vertical outward, and vertical inward. Workpiece deflection, surface roughness and machined surface were measured with various cutter orientations such as cutting direction, and lead/tilt angle. The results show that when 5-axis machining of turbine blade, the best cutting strategy is horizontal inward direction with tilt angle. The results show that when 5-axis machining of turbine blade, the best cutting strategy is horizontal inward direction with tilt angle.

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Minimum Weight Design for Watertight and Deep Tank Corrugated Bulkhead (수밀 및 디프탱크 파형 격벽의 최소중량설계)

  • 신상훈;남성길
    • Journal of the Society of Naval Architects of Korea
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    • v.40 no.6
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    • pp.12-19
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    • 2003
  • Corrugated bulkheads for a bulk carrier are divided into watertight bulkheads and deep tank bulkheads. Design of the watertight bulkheads is principally determined by the permissible limit of Classification and IACS requirements. But, the verification of strength through finite element analysis is indispensable for design of the deep tank bulkheads. A stage for stress evaluation of corrugated part is required for optimum structural design of the deep tank bulkheads. Since the finite element analysis for real model requires excessive amount of calculation time, in this study one corrugated structure is replaced with beam element and is idealized as 2 dimensional frame structure connected to upper and lower stool Minimum weight design of the deep tank bulkheads is performed through generalized sloped deflection method(GSDM) as direct calculation method. The purpose of this study is the development of design system for the minimization of steel weight of deep tank bulkheads as well as watertight bulkheads. Discrete variables are used as design variables for the practical design. Evolution strategies(ES) is used as an optimization technique.

Experimental Evaluation of the Performance of Large-Capacity Mounts for Naval Shipboard Equipments (함정탑재장비용 대용량 마운트의 성능시험평가)

  • Moon, Seok-Jun;Kim, Heung-Sub;Park, Jin-Woo;Park, Jin-Ho;Oh, Kwang-Suk;Jeong, Jong-Ahn
    • Journal of the Society of Naval Architects of Korea
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    • v.52 no.3
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    • pp.275-281
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    • 2015
  • Mounts for shipboard equipment in naval ships play an important role for vibration and shock suppression. New large-capacity resilient mounts, SDR-D30 and SDR-D45, have been developed. This paper involves performance tests for the mount which have maximum load of 30 kN and 45 kN, respectively. The performance tests have been carried out for several mounts based on military standards, such as MIL-M-19863D(SH), MIL-M-21693C(SH), MIL-M-17508F(SH), and MIL-S-901D(NAVY). The test items consist of deflection at upper rate load test, dynamic stiffness, uniformity, static load-deflection(axial, transverse and longitudinal), drift test, fatigue test, and shock test. From these performance tests, it is confirmed that the two mounts have good performances based on military standards.

Study on the Measurement of Flexural Strain Using the Digital Image Correlation in the Three-Point Bending Test (이미지 상관법을 이용한 휨 변형률 측정에 관한 연구)

  • Choi, In Young;Kang, Young June;Hong, Kyung Min;Ko, Kwang Su;Lee, Hak Sung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.5
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    • pp.498-504
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    • 2014
  • Displacements and strains are very important for material evaluation as critical factors to a machine's life cycle and safety. Typically, the strain gauge has been employed to measure displacement and strain. However, this contact-type measurement method has disadvantages that are not quantified under the test conditions of a specific object shape, surface roughness, and temperature. In this paper, the measurement of deflection and flexural strain due to the three-point bending test is presented, employing Digital Image Correlation (DIC) methods. In order to ensure measurement reliability, DIC and universal test machine methods were compared by measuring the deflections and flexural strains developed by such bending tests.

Numerical Approach Technique of Spherical Indentation for Material Property Evaluation of Hyper-elastic Rubber (초탄성 고무 물성평가를 위한 구형 압입시험의 수치접근법)

  • Lee, Hyung-Yil;Lee, Jin-Haeng;Kim, Dong-Wook
    • Elastomers and Composites
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    • v.39 no.1
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    • pp.23-35
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    • 2004
  • In this work, effects of hyper-elastic rubber material properties on the indentation load-deflection curve and subindenter deformation are first examined via finite element (FE) analyses. An optimal data acquisition spot is selected, which features maximum strain energy density and negligible frictional effect. We then contrive two normalized functions, which map an indentation load vs. deflection curve into a strain energy density vs. first invariant curve. From the strain energy density vs. first invariant curve, we can extract the rubber material properties. This new spherical indentation approach produces the rubber material properties in a manner more effective than the common uniaxial tensile/compression tests. The indentation approach successfully measures the rubber material properties and the corresponding nominal stress-strain curve.

Evaluation on structural behaviors of prestressed composite beams using external prestressing member

  • Ahn, Jin-Hee;Jung, Chi-Young;Kim, Sang-Hyo
    • Structural Engineering and Mechanics
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    • v.34 no.2
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    • pp.247-275
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    • 2010
  • In this study, experimental, numerical, and analytical approaches were carried out to evaluate the behavior and prestressing effect of prestressed composite beam by external tendon and cover plate. Behavior of prestressed composite beam, load-carrying capacity, effects of prestressing, and ultimate strength were estimated. The contribution of the section increase of the prestressing method using tendon was less than the prestressing method using cover plate. In accordance with numerical and analytical approaches, the ultimate strength of the prestressed composite beam is shown to be the same value because strength is determined according to the plastic resistance moment and the plastic neutral axis; however, both plastic resistance moment and neutral axis are not affected by prestressing force but affected by sectional stiffness of the prestressing member. Based on these approaches, we concluded that the prestressing method using tendon can be useful in applications without an increase in self-weight, and the prestressing method using high-strength cover plate can be applied to reduce the deflection of the composite beam. The prestressing method using high-strength cover plate can also be used to induce prestress of the composite beam in the case of a large deflection due to a smaller sectional stiffness of the composite beam.

An Experimental Study on Evaluation of Fatigue Safety and Serviceability for the Precast Half Deck Panel Joints (반단면 프리캐스트 판넬 이음부의 피로 안전성 및 사용성 평가를 위한 실험적 연구)

  • Park, Woo Jin;Hwang, Hoon Hee;Kwon, Nam Seung
    • Journal of the Korean Society of Safety
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    • v.34 no.3
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    • pp.50-56
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    • 2019
  • Precast members have relatively good quality because they are manufactured in an environment suitable for quality control. A typical precast method in which pre-fabricated segments are assembled in the field requires a joint. Although the joint is a small part of the member, it greatly affects the behavior and quality of the structural member. In the previous study of this paper, the flexural strength of a joint, which is generally applied to half-depth precast deck systems, was verified to have higher strength than the design requirement. In addition, the proposed joint has been verified to have higher strength by reinforcing the connecting rebar. However, even if the flexural strength of the joints is sufficient, excessive deflection or lack of fatigue performance is likely to cause cracks in the half-depth precast deck system. In this study, the serviceability of the half-deck precast panel specimens with joints was evaluated and the experimental verification was conducted to evaluate the fatigue performance of the joint without connection rebar. As a result, the serviceability such as deflection and crack width was found to be higher than the design requirement in all the specimens. In the fatigue test, the fatigue effect was insignificant even in the absence of connection rebar.

Performance evaluation of different shapes of headed bars in steel fiber reinforced concrete

  • Sachdeva, Payal;Danie Roy, A.B.;Kwatra, Naveen
    • Advances in concrete construction
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    • v.11 no.5
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    • pp.387-396
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    • 2021
  • The behavior of headed bars in concrete is investigated through 108 pullout tests having an embedment depth of eight times the bar diameter in the M20 concrete mix. Headed bars are designed based on ASTM A970-16 and ACI 318-19 recommendations. The primary parameters used in this study are the steel bar diameter, the steel fibers percentage, and the head shapes. Three failure modes namely, Steel, Concrete-Blowout & Pull-Through failure have been observed. Based on load-deflection curves which are plotted to investigate the bond capacity of headed bars, it is observed that the circular-headed bars have displayed the highest peak load. The comparative analysis shows the smaller differences in the ultimate bond strength between MC2010 (0.89-2.26 MPa) and EN 1992-1-1 (2.32 MPa) as compared to ACI-318-19 (11-22 MPa) which is due to the absence of embedment depth and peak load factor in MC2010 and EN 1992-1-1 respectively.

Seismic response evaluation of fixed jacket-type offshore structures by random vibration analysis

  • Abdel Raheem, Shehata E.;Abdel Aal, Elsayed M.;AbdelShafy, Aly G.A.;Fahmy, Mohamed F.M.
    • Steel and Composite Structures
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    • v.42 no.2
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    • pp.209-219
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    • 2022
  • Offshore platforms in seismically active areas must be designed to survive in the face of intense earthquakes without a global structural collapse. This paper scrutinizes the seismic performance of a newly designed and established jacket type offshore platform situated in the entrance of the Gulf of Suez region based on the API-RP2A normalized response spectra during seismic events. A nonlinear finite element model of a typical jacket type offshore platform is constructed taking into consideration the effect of structure-soil-interaction. Soil properties at the site were manipulated to generate the pile lateral soil properties in the form of load deflection curves, based on API-RP2A recommendations. Dynamic characteristics of the offshore platform, the response function, output power spectral density and transfer functions for different elements of the platform are discussed. The joints deflection and acceleration responses demands are presented. It is generally concluded that consideration of the interaction between structure, piles and soil leads to higher deflections and less stresses in platform elements due to soil elasticity, nonlinearity, and damping and leads to a more realistic platform design. The earthquake-based analysis for offshore platform structure is essential for the safe design and operation of offshore platforms.

Safety Evaluation of the Precast Half Deck Pannel Joints Reinforced by Connection Rebar (이음철근이 보강된 반단면 프리캐스트 판넬 이음부의 강도 안전성 평가)

  • Hwang, Hoon Hee
    • Journal of the Korean Society of Safety
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    • v.34 no.2
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    • pp.40-47
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    • 2019
  • The Half-depth precast deck is a structural system that utilizes pre-cast panels pre-built at the factory as formwork at the construction stage and as a major structural member at the same time after completion. These systems have joints between segments, and the detail and performance of the joints are factors that have a very large impact on the quality, such as the constructability and durability of the bridge decks. In this study, strength performance evaluation was performed for improved joints using connecting rebar by experimental method. Static loading tests were conducted on the test specimen with improved joint, those with existing joint and those without joint. The test results of the specimens were compared to each other, and the flexural strength required by the design was compared. The flexural strength required in the design was presented by finite element analysis. It has been shown that the flexural strength of the specimens with joints were more than twice that required by the design. But the flexural strength of the specimen with existing joint was about 84% of that without joint. The flexural strength of the specimen with improved joints was a nearly similar degree of that compared to the specimen without joint. And a comparison of the moment-deflection relationship curves of the two specimens also shows a very similar flexural behavior. It is confirmed that improved joint has sufficient flexural strength. In addition to strength, the bridge decks require serviceability, such as deflection and cracking, and in particular, fatigue resistance due to repetitive live loads is an important performance factor. Therefore, further verification studies are required.