• Title/Summary/Keyword: defects and inclusions

Search Result 43, Processing Time 0.023 seconds

Strength characteristics and fracture evolution of rock with different shapes inclusions based on particle flow code

  • Xia, Zhi G.;Chen, Shao J.;Liu, Xing Z.;Sun, Run
    • Geomechanics and Engineering
    • /
    • 제22권5호
    • /
    • pp.461-473
    • /
    • 2020
  • Natural rock mass contains defects of different shapes, usually filled with inclusions such as clay or gravel. The presence of inclusions affects the failure characteristics and mechanical properties of rock mass. In this study, the strength and failure characteristics of rock with inclusions were studied using the particle flow code under uniaxial compression. The results show that the presence of inclusions not only improves the mechanical properties of rock with defects but also increases the bearing capacity of rock. Circular inclusion has the most obvious effect on improving model strength. The inclusions affect the stress distribution, development of initial crack, change in crack propagation characteristics, and failure mode of rock. In defect models, concentration area of the maximum tensile stress is generated at the top and bottom of defect, and the maximum compressive stress is distributed on the left and right sides of defect. In filled models, the tensile stress and compressive stress are uniformly distributed. Failing mode of defect models is mainly tensile failure, while that of filled models is mainly shear failure.

유한요소법에 의한 미소원공 주위의 응력분포 해석 -결함과 개재물 주위의 응력분포- (Analysis of Stress Distribution Around Micro Hole by F.E.M. -Stress Distribution around Defects Inclusions-)

  • 송삼홍;김진봉
    • 대한기계학회논문집
    • /
    • 제18권3호
    • /
    • pp.555-564
    • /
    • 1994
  • This study has been made to investigate the stress distribution around defects and inclusions that behave as stress concentrators. The stress distribution and interation effects around defects and inclusions was analyzed using Finite Element Method. The results are as follows;(1) Maximum stress point in case of $E_I/E_M>1$($E_I$:elasticity modulus forthe inclusion, $E_M$/:elasticity modulus for the base material)is the vertical point with respect to force direction and in case of $E_I/E_M<1$ it is the parallel point along the hole edge. (2) Interaction effects of ${\sigma}_y$ for the inclusion side is larger than the defect side when the interval between inclusion and defect is near. (3) stress interation effects is large if the difference of ${\sigma}_y$ is small and it is small if the difference of ${\sigma}_y$ is large for the case that the interval between inclusion and defect whose size and property are different is near.

저탄소강의 표면결개 방의 영향에 의한 피로강도의 정량적 평가 (Quantitative Evaluation of Fatigue Strength using a Surface defective Low Carbon Steel)

  • 윤명진
    • 한국생산제조학회지
    • /
    • 제4권4호
    • /
    • pp.42-49
    • /
    • 1995
  • It is not clearly known how defects or inclusions of a low carbon steel affect a fatigue strength. We study this issue using SM15C materials. The investigation is carried out by a quantitative evaluation, and experimental findings are: (1) a fatigue limit of A series smooth specimen is 205MPa, and that of B, C, D series is 245MPa, 304MPa and 245MPa, respectively. (2) the fatigue limit varies with respects to the stress distribution I the vicinity of a defects and crack. (3) the micro hole creates a half-circular shape crack, while the hole depth is not critical to the fatigue strength, (4) considering the fatigue strength, the hole diameter is more significant than the hole depth, and (5) Fatigue limit of artificially defected specimen is lower than that of a flawless one (5-10%), however, there exist allowance size and depth of defect which don't get to influence at fatigue limit.

  • PDF

고주파 표면경화재의 내부개재물의 분포와 피로강도에 관한 연구 (A Study on the Distribution of Internal Inclusions and the Fatigue Strength of Induction Surface Hardened Steel)

  • 송삼홍;최병호
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2000년도 추계학술대회논문집A
    • /
    • pp.333-338
    • /
    • 2000
  • Induction surface hardening is widely used to enhance local strength and hardness. However, most research is only to have a focus on fatigue life and fatigue behavior is not so much studied. So, in this study, Cr-Mo steel alloy(SCM440) was used to show the effect of residual stress and micro hole on the fatigue strength for base metal and induction surface hardened specimen. In addition, the fatigue characteristic between surface hardened and fully hardened steel is somewhat different. It is caused by hardness distribution, residual stress and inclusions etc.. Crack origins are generally micro inclusions for the high strength steel. So, the distribution of inclusions is analyzed statistically.

  • PDF

중탄소강의 피로크랙 개폐구의 특성 및 피로강도의 평가 (Evaluation of Fatigue Strength and Characteristics of Fatigue Crack Closure in SM35C Steel)

    • 한국생산제조학회지
    • /
    • 제6권1호
    • /
    • pp.45-50
    • /
    • 1997
  • It is not clearly known how surface defects or inclusions of a medium carbon steel affect a fatigue strength. In this study, we used SM35C specimens with spheroidized cementite structure to eliminate dependence of micro structure of fatigue crack. The investigation was carried out by behavior of crack closure at non-propagation crack and effect of the fatigue limit according to the artificial defects size. Experimental findings are obtained as follows : (1) Fatigue crack initiation point of medium carbon steel with spheroidized cementite structure is at the surface defects. (2) Non-propagating crack length of smooth specimen is equal to the critical size of defect. (3) Considering the opening and closure behavior of fatigue crack, the defect shape results in various crack opening displacement, while it does not affects the fatigue limit level of medium carbon steel with spheroidized cementite structure. (4) The critical length of the non-propagation crack of smooth specimen is the same as critical size of defect in transient area which determines threshold condition in steel with spheroidized cementite structure.

  • PDF

누설자속법을 이용한 박강판의 결함탐상 (Inspection of Non-metallic Inclusions in Thin Steel Sheets Using Magnetic Flux Leakage Method)

  • 임종수;손대락
    • 한국자기학회지
    • /
    • 제10권6호
    • /
    • pp.302-309
    • /
    • 2000
  • 박강판의 내부에 존재하는 개재물성 결함을 검사하기 위해 누설자속법을 이용하여 탐상하는 시스템을 개발하였다. 연자성 코어의 보자력을 이용한 차등형 플럭스게이트 자력계를 제작하였다. FEM 소프트웨어를 이용하여 전자석을 설계하였으며, 3축 이동이 가능한 누설자속탐상장치를 제작하여 냉연강판을 검사한 결과 개재물성 결함을 검사학 수 있음을 알았다. 누설자속값을 디지털화하여 2차원 이미지로 처리한 결과 냉연강판에 존재하는 개재물성 결함 이외의 결함을 일부 구분할 수 있음을 알았다.

  • PDF

Air-coupled ultrasonic tomography of solids: 1 Fundamental development

  • Hall, Kerry S.;Popovics, John S.
    • Smart Structures and Systems
    • /
    • 제17권1호
    • /
    • pp.17-29
    • /
    • 2016
  • Ultrasonic tomography is a powerful tool for identifying defects within an object or structure. But practical application of ultrasonic tomography to solids is often limited by time consuming transducer coupling. Air-coupled ultrasonic measurements may eliminate the coupling problem and allow for more rapid data collection and tomographic image construction. This research aims to integrate recent developments in air-coupled ultrasonic measurements with current tomography reconstruction routines to improve testing capability. The goal is to identify low velocity inclusions (air-filled voids and notches) within solids using constructed velocity images. Finite element analysis is used to simulate the experiment in order to determine efficient data collection schemes. Comparable air-coupled ultrasonic signals are then collected through homogeneous and isotropic solid (PVC polymer) samples. Volumetric (void) and planar (notch) inclusions within the samples are identified in the constructed velocity tomograms for a variety of transducer configurations. Although there is some distortion of the inclusions, the experimentally obtained tomograms accurately indicate their size and location. Reconstruction error values, defined as misidentification of the inclusion size and position, were in the range of 1.5-1.7%. Part 2 of this paper set will describe the application of this imaging technique to concrete that contains inclusions.

초음파 펄스 에코 패턴으로 용접 결함 식별 방법 연구 (Study of the Weld Defects Identification Method by Ultrasonic Pulse Echo Patterns)

  • 김원중
    • 한국산학기술학회논문지
    • /
    • 제14권12호
    • /
    • pp.6114-6118
    • /
    • 2013
  • 본 연구에서는 초음파 탐상시험의 펄스 반사법으로 각각 용접결함에 따른 초음파 펄스파형모형을 연구하였다. 균열은 예리하고 선명한 신호들을 발생한다. 탐촉자를 결함주위로 이동하면 에코높이는 변한다. 긴 균열에서는 탐촉자가 결함 주위를 원형으로 목돌림주사법을 사용하여 탐상하면 에코높이는 급격히 감소한다. 그 에코 봉우리는 바늘과 같이 얇고 날카롭다. 기공은 단일 결함으로부터 발생하는 에코는 예리하고 선명하다 하지만 집단의 기공들은 다수의 반사들이 중첩되고 트레이스가 들쭉날쭉한 에코가 발생한다. 슬래그 개재물은 크랙과 슬래그 결함위치에서 각각 목돌림 주사법을 사용하여 탐상하면 그 에코형상은 어느 정도 차이를 볼 수 있었다. crack은 그 에코높이가 급격히 변하는 반면에 슬래그 개재물은 증가${\rightarrow}$감소${\rightarrow}$증가${\rightarrow}$감소된다. 또한 다수 밀집된 기공의 위치에서 결함은 대표적 에코형상과 같은 잡다한 에코형상은 슬래그에서는 볼 수 없었다. 용입불량은 결함의 에코형상은 크랙과 같이 날카롭고 예리하게 나타났고, crack과 비슷한 에코형상은 갖고 있었다.

3D-ESPI 시스템을 이용하여 결정된 응력집중계수가 피로수명에 미치는 영향에 관한 연구

  • 김성찬
    • 선박안전
    • /
    • 제12권
    • /
    • pp.36-43
    • /
    • 2003
  • Fatigue life estimation by the theoretical stress concentration factors are, in general, considerably different from test results. And in calculating stress concentration factor, it is very difficult to consider actual geometry and material property which are the notch shapes, imperfections or defects of materials such as porosities inclusions and casting defects, etc. Therefore, the paper deals with the experimental method to find out the more exact stress concentration factors by measuring the strain distributions on each specimen by 3D-ESPI(Electronic Speckle Pattern Interferometry) System. Then the fatigue lives are compared between theoretical calculations using stress concentration factors determined by 3D-ESPI system and fatigue test results

  • PDF

이방성 섬유의 배열이 복합재료의 응력에 미치는 영향 (Effects of Anisotropic Fiber Packing on Stresses in Composites)

  • 이정기;이형민
    • 대한기계학회논문집A
    • /
    • 제28권9호
    • /
    • pp.1284-1296
    • /
    • 2004
  • In order to investigate effects of anisotropic fiber packing on stresses in composites, a Volume Integral Equation Method is applied to calculate the elastostatic field in an unbounded isotropic elastic medium containing multiple orthotropic inclusions subject to remote loading, and a Mixed Volume and Boundary Integral Equation Method is introduced for the solution of elastostatic problems in unbounded isotropic materials containing multiple anisotropic inclusions as well as one void under uniform remote loading. A detailed analysis of stress fields at the interface between the isotropic matrix and the central orthotropic inclusion is carried out for square, hexagonal and random packing of orthotropic cylindrical inclusions, respectively. Also, an analysis of stress fields at the interface between the isotropic matrix and the central orthotropic inclusion is carried out, when it is assumed that a void is replaced with one inclusion adjacent to the central inclusion of square, hexagonal and random packing of orthotropic cylindrical inclusions, respectively, due to manufacturing and/or service induced defects. The effects of random orthotropic fiber packing on stresses at the interface between the isotropic matrix and the central orthotropic inclusion are compared with the influences of square and hexagonal orthotropic fiber packing on stresses. Through the analysis of plane elastostatic problems in unbounded isotropic matrix with multiple orthotropic inclusions and one void, it will be established that these new methods are very accurate and effective for investigating effects of general anisotropic fiber packing on stresses in composites.