• Title/Summary/Keyword: defect engineering

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Phenomena of Hyperbolic Heat Conduction in the Hot Mold with an Inner Defect (내부결함이 있는 고온 금형에서의 쌍곡선형 열전도 현상)

  • Lee, Gwan-Su;Im, Gwang-Ok;Jo, Hyeong-Cheol;Kim, U-Seung
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.7
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    • pp.952-957
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    • 2001
  • In the glass forming process, the phenomena of hyperbolic heat conduction in the hot mold with an inner defect are studied analytically. It is shown that the temperature predicted by the parabolic model is underestimated compared to the one by the hyperbolic model. As the rmal wave is reflected from the area with defects and then arrives at the surface supplied by the heat flux, it is expected that there exists thermal shock in the materials. The area with defects is assumed to be adiabatic since its thermal conductivity is much lower compared to the one of the material. The results also indicate that the sudden temperature -jump in the mold surface can cause diverse problems such as glass defect (embryo mark, etc), oxidation of mold and coating, and change of material properties.

Adaptive Defect Detection Method based on Skewness of the Histogram in LCD Image (액정 표시 장치 표면 영상에서 히스토그램 비대칭도 기반의 적응적 결함 검출)

  • Gu, Eunhye;Park, Kil-Houm
    • Journal of the Institute of Electronics and Information Engineers
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    • v.53 no.1
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    • pp.107-117
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    • 2016
  • STD method using a mean and standard deviation is widely used in various inspection systems. The result of detection using the STD method is very dependent on the threshold value. This paper proposes an adaptive defect detection algorithm to with a precise detection of an ultimate defect. The proposed method is determined threshold value adaptively using a skewness that indicates a similarity of intensity and normal distribution of image. In the experiment, we used a various TFT-LCD images for a quantitative evaluation of defect detection performance evaluation result to prove the performance of the proposed algorithm.

Internal Defect Analysis of Transformers using DGA (유중가스분석을 통한 변압기 내부결함 분석)

  • Kim, Seong-Hwan;Park, Tae-Sik
    • Journal of IKEEE
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    • v.24 no.1
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    • pp.354-359
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    • 2020
  • DGA(Dissolved Gas Analysis) is regularly performed to detect internal defects of power transformers and prevent failures. The overheating or discharging in the transformer can be confirmed by DGA but the defective parts should be identified by internal inspection. However, winding or iron core defects cannot be checked by internal inspection, so it is impossible to establish actions by DGA alone. In this paper, the internal defect mode is analyzed and presented based on the transformer internal inspection reports, and the internal defect can be predicted by considering DGA.

Auto detect inspection system for single lens product of mobile phone camera (휴대폰 카메라용 렌즈단품 이물 자동검사장비)

  • Song C.H.;Jung Y.W.;Bae S.S.;Song J.Y.;Kim Y.G.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.432-435
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    • 2005
  • The Mega-pixel camera phones become main trends in mobile phone market. The lens modules used in mesa-pixel camera phones need high resolution. One of the main factors of resolution drop is the defects of bare lens. Though there are many advantages in auto-inspection of defects of bare lens, high technical problems take the defect inspections to be done with manual process. In this paper, the type and the source of defects were described and bare lens defect auto-inspection system design was explained. The designed auto-inspection system is composed of illumination optics part, focusing optics part and auto-moving system. With the proposed auto-inspection system, fast and uniform inspection of bare lens can be achieved.

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Strength characteristics and fracture evolution of rock with different shapes inclusions based on particle flow code

  • Xia, Zhi G.;Chen, Shao J.;Liu, Xing Z.;Sun, Run
    • Geomechanics and Engineering
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    • v.22 no.5
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    • pp.461-473
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    • 2020
  • Natural rock mass contains defects of different shapes, usually filled with inclusions such as clay or gravel. The presence of inclusions affects the failure characteristics and mechanical properties of rock mass. In this study, the strength and failure characteristics of rock with inclusions were studied using the particle flow code under uniaxial compression. The results show that the presence of inclusions not only improves the mechanical properties of rock with defects but also increases the bearing capacity of rock. Circular inclusion has the most obvious effect on improving model strength. The inclusions affect the stress distribution, development of initial crack, change in crack propagation characteristics, and failure mode of rock. In defect models, concentration area of the maximum tensile stress is generated at the top and bottom of defect, and the maximum compressive stress is distributed on the left and right sides of defect. In filled models, the tensile stress and compressive stress are uniformly distributed. Failing mode of defect models is mainly tensile failure, while that of filled models is mainly shear failure.

Defect Inspection of the Polarizer Film Using Singular Vector Decomposition (특이값 분해를 이용한 편광필름 결함 검출)

  • Jang, Kyung-Shik
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.11 no.5
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    • pp.997-1003
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    • 2007
  • In this paper, we propose a global approach for automatic inspection of defects in the polarizer film image. The proposed method does not rely on local feature of the defect. It is based on a global image reconstruction scheme using the singular value decomposition(SVD). SVD is used to decompose the image and then obtain a diagonal matrix of the singular values. Among the singular values, the first singular value is used to reconstruct a image. In reconstructed image, the normal pixels in background region have a different characteristics from the pixels in defect region. It is obtained the ratio of pixels in the reconstructed image to ones in the original image and then the defects are detected based on the the statistical process of the ratio. The experiment results show that the proposed method is efficient for defect inspection of polarizer lam image.

A Study on the Estimating Burst Pressure Distributions for Reliability Assessment of API 5L X65 Pipes (API 5L X65 배관의 신뢰도 평가를 위한 파열압력 분포 추정에 관한 연구)

  • Kim, Seong-Jun;Kim, Dohyun;Kim, Cheolman;Kim, Woosik
    • Journal of Korean Society for Quality Management
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    • v.48 no.4
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    • pp.597-608
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    • 2020
  • Purpose: The purpose of this paper is to present a probability distribution of the burst pressure of API 5L X65 pipes for the reliability assessment of corroded gas pipelines. Methods: Corrosion is a major cause of weakening the residual strength of the pipe. The mean residual strength on the corrosion defect can be obtained using the burst pressure code. However, in order to obtain the pipe reliability, a probability distribution of the burst pressure should be provided. This study is concerned with estimating the burst pressure distribution using Monte Carlo simulation. A response surface method is employed to represent the distribution parameter as a model of the corrosion defect size. Results: The experimental results suggest that the normal or Weibull distribution should be suitable as the probability distribution of the burst pressure. In particular, it was shown that the probability distribution parameters can be well predicted by using the depth and length of the corrosion defect. Conclusion: Given a corrosion defect on the pipe, its corresponding burst pressure distribution can be provided at instant. Subsequently, a reliability assessment of the pipe is conducted as well.

Atomistic simulations of defect accumulation and evolution in heavily irradiated titanium for nuclear-powered spacecraft

  • Hai Huang;Xiaoting Yuan;Longjingrui Ma;Jiwei Lin;Guopeng Zhang;Bin Cai
    • Nuclear Engineering and Technology
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    • v.55 no.6
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    • pp.2298-2304
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    • 2023
  • Titanium alloys are expected to become one of the candidate materials for nuclear-powered spacecraft due to their excellent overall performance. Nevertheless, atomistic mechanisms of the defect accumulation and evolution of the materials due to long-term exposure to irradiation remain scarcely understood by far. Here we investigate the heavy irradiation damage in a-titanium with a dose as high as 4.0 canonical displacements per atom (cDPA) using atomistic simulations of Frenkel pair accumulation. Results show that the content of surviving defects increases sharply before 0.04 cDPA and then decreases slowly to stabilize, exhibiting a strong correlation with the system energy. Under the current simulation conditions, the defect clustering fraction may be not directly dependent on the irradiation dose. Compared to vacancies, interstitials are more likely to form clusters, which may further cause the formation of 1/3<1210> interstitial-type dislocation loops extended along the (1010) plane. This study provides an important insight into the understanding of the irradiation damage behaviors for titanium.

Study for Design of Defect Management to Improve the Quality of IoT Products (IoT 제품의 품질 개선을 위한 결함관리 설계에 관한 연구)

  • Kim, Jae Gyeong;Choi, Yeong Sook;Cho, Kyeong Rok;Lee, Eun Ser
    • KIPS Transactions on Software and Data Engineering
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    • v.11 no.6
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    • pp.229-236
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    • 2022
  • Based on the Internet of Things, a web system that can check the condition around the fire extinguisher, whether a fire has occurred, and an application that can receive fire notifications in real time is implemented. Minimize errors that occur during development by using software engineering to clarify the goals of the system and define the structure in detail. In addition, for IoT-based fire extinguishers, a method of reducing defects by finding product defects in the demand analysis, design, and implementation stages and analyzing the cause thereof is proposed. Through the proposed research, it is possible to secure the reliability of defect management for IoT-based smart fire extinguisher.

Numerical algorithm with the concept of defect correction for incompressible fluid flow analysis (오차수정법을 도입한 비압축성 유체유동 해석을 위한 수치적 방법)

  • Gwon, O-Bung
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.21 no.3
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    • pp.341-349
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    • 1997
  • The characteristics of defect correction method are discussed in a sample heat conduction problem showing the numerical solution of the error correction equation can predict the error of the numerical solution of the original governing equation. A way of using defect correction method combined with the existing algorithm for the incompressible fluid flow, is proposed and subsequently tested for the driven square cavity problem. The error correction equations for the continuity equation and the momentum equations are considered to estimate the errors of the numerical solutions of the original governing equations. With this new approach, better velocity and pressure fields can be obtained by correcting the original numerical solutions using the estimated errors. These calculated errors also can be used to estimate the orders of magnitude of the errors of the original numerical solutions.