• Title/Summary/Keyword: defect engineering

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A New Migration Method of the Multipopulation Genetic Algorithms (다중 개체군 유전자 알고리즘의 새로운 이주 방식)

  • Cha, Seong-Min;Gwon, Gi-Ho
    • Journal of KIISE:Software and Applications
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    • v.28 no.1
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    • pp.26-30
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    • 2001
  • Multipopulation Genetic Algorithm(MPGA) is the modified form of Genetic Algorithm(GA), which was devised for covering for overing the defect of general GA. The core of MPGA is said to be the migration method. The fitness-based migration method and the random migration method are currently used. The random migration method is more general than the other because it keeps the diversity of the population. In this paper, a new migration method is suggested. This method has a merit that it can improve the speed of conergence, compared to the general migration method. This method is compared with the general migration method.

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Mechanical Properties of Metal/Ceramic FGM made by Thermal Spraying Method (용사법에 의해 제작된 금속/세라믹 경사기능 재료의 기계적 특성)

  • Kim, Y.S.;Nam, K.W.;Kim, H.S.;Oh, M.S.;Kim, K.S.
    • Journal of Power System Engineering
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    • v.2 no.3
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    • pp.41-48
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    • 1998
  • This study was aimed at development of fabrication process of functionally graded materials(FGM), consisting of metal and ceramic by thermal spraying method. NiCrAIY/$Al_2O_3$ FGM were made by using plasma spraying onto the SS400 carbon steel substrate. And mechanical properties such as microhardness, thermal shock resistance and adhesive strength of the coating layer were investigated. Adhesive strength was evaluated by acoustic emission method. It was resulted that NiCrAIY/$Al_2O_3$ FGM made by thermal spraying method showed excellent thermal shock resistance and adhesive strength compared to the other lamellar structures of sprayed coatings and that AE is useful tool to evaluate the defect of thermal sprayed coating layer.

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Characteristics of Sialon ceramics by Kinds of Additive $Al_2O_3\;and\;Y_2O_3$ (소결보조재 $Al_2O_3$$Y_2O_3$종류에 따른 사이알론 세라믹스의 특성)

  • Park, S.W.;Moon, S.J.;Ahn, S.H.;Kim, J.S.;Nam, K.W.
    • Journal of Power System Engineering
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    • v.12 no.3
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    • pp.50-54
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    • 2008
  • Various Sialon ceramics were fabricated by hot-pressing mixtures of $Si_3N_4$ with additive $Y_2O_3$ and $Al_2O_3$. The polished specimen of SiAlON $I{\sim}III$ went on increasing in strength by heat treatment, heat treated non-polished specimen were similar or up to polished specimen in strength. The polished specimen of both SiAlON IV and V showed a very high strength, but were not Increasing of strength by heat treatment. All specimens were fractured on the surface and at the inner flaws. Surface fractures were initiated from the polished surface flaw and corner flaw. Inner fractures were initiated from an internal defect.

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Modeling of hollow formation and its dynamics in liquid gas assisted injection molding process

  • Kim, Dong-Hak;Ahn, Kyung-Hyun
    • Korea-Australia Rheology Journal
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    • v.16 no.1
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    • pp.27-33
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    • 2004
  • Application of gas assisted injection molding has been expanded during last two decades because of many advantages such as design flexibility, dimensional stability, reduction of machine tonnages, and so on. However, the surface defects including hesitation mark and gloss difference are observed for thick parts. Difficulties in lay-out of the gas channel and processing condition are another disadvantages. Liquid gas assisted injection molding(LGAIM), in which a liquid with a boiling point lower than the temperature of the polymer melt is injected into the melt stream, and travels with the melt into the mold where it vaporizes and pushes the melt downstream and against the cavity walls to create hollow channels within the part, is a good alternative of the conventional gas assisted injection molding especially in manufacturing simple and very thick parts. Though this is a new frontier of the innovation in the injection molding industry, there is no guideline for the design and processing conditions. In this paper, theoretical analysis has been made to describe the hollow formation dynamics in LGAIM. This model provides an insight into LGAIM process: explains why LGAIM has advantages over conventional gas assisted injection molding, and gives a guideline for the design and processing conditions.

Development of Real-time Remote Detection System for Crane Wire Rope Defect (크레인 와이어 로프의 실신간 원격 결함탐지 시스템 개발)

  • Lee Kwon Soon;Suh Jin Ho;Min Jeong Tak;Lee Young Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.1
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    • pp.53-60
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    • 2005
  • The wire rope of container crane is a important component to container transfer system and is used in a myriad of various applications such as elevator, mine hoist, construction machinery, and so on. If it happen wire rope failures in operating, it may lead to the safety accident and economic loss, which is productivity decline, competitive decline of container terminal, etc. To solve this problem, we developed the active and portable wire rope fault detecting system. The developed system consists of three parts that are the fault detecting, signal processing, and remote monitoring part. All detected signal has external noise or disturbance according to circumstances. Therefore we applied to discrete wavelet transform to extract a signal from noisy data that was used filter. As experimental result, we can reduce the expense for container terminal because of extension of exchange period of wire rope for container crane and this system is possible to apply in several fields to use wire rope.

Comparison of Human Responses to Transportation Noise in Monaural and Binaural Hearing, Part I: Measurement and Analysis (교통소음의 모노럴과 바이노럴 청감 비교 연구 I: 측정 및 분석)

  • Kim, Jaehwan;Lim, Chang-Woo;Jeong, Wontae;Hong, Jiyoung;Cheung, Wansup;Lee, Soogab
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.14 no.12
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    • pp.1268-1278
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    • 2004
  • Measurement of noise is not only to know the information of acoustic pressure but to assess human response to noise. To find human response to transportation noise through the laboratory study we have to measure and reproduce noise. The method of noise reproduction is largely divided into monaural and binaural techniques. But human fundamentally hears sound through both ears, referred as binaural hearing. Binaural signal is different from monaural signal because it includes more information of physical phenomena like acoustical reflection, diffraction and refraction. Especially head and pinna play an important role in perceiving change of signal origin. So, the amplitude of binaural signal is higher than that of monaural signal and spectrum of both signals is discriminated. Most of assessment and regulation of transportation noise are, however, based on monaural measurement techniques. The quantitative difference between monaural and binaural measurement is investigated in this study. Comparison on several transportation noisesshows defect of information in monaural measurements.

Acoustic Performance Improvement for Dome-typed Gymnastics Training Floor using Acoustic Simulation (음향 시뮬레이션을 이용한 돔형 체조연습장의 음향성능 개선)

  • Yun, Jae-Hyun;Jung, Chul-Woon;Kuk, Joung-Hun;Kim, Jae-Soo
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.696-700
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    • 2007
  • In case of dome-typed gymnastics training floor, since its form takes shape of the focus of sound, in the occasion when the finishing-material was used with the sandwich panel that prominent in reflexibility, and because the reverberation of sound in indoor is too loud, a smooth practice and teaching is very difficult. As this indoor gymnastics training floor, standing at its character, is required simultaneously the idea communication between the player and the coach, and the acoustic capability regarding to the clearness of music, besides the sport activity, the method to minimize the acoustic defect should be urgently contrived from the stages of design and beginning of construction. On this viewpoint, after investigation on the confidence of the surveyed value and the estimated value using acoustic simulation, and use of the changed finish-material, this thesis intends to design the dome-typed gymnastics training floor that secured the optimized acoustic condition. It is also considered that such result of the study could be utilized as the useful data that enables to improve the retrenchment effect of the construction cost as well as the acoustic performance, by means of the prediction control on the acoustic problem from the stage of design, for the occasion when the similar indoor sport gymnasium is planning to build for the near future.

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A Study on Valuation about Acoustic Performance utilizing Auditory-Evocation for Grand Performance Hall of G Art Hall (가청화를 이용한 G예술회관의 대공연장 음향 성능평가에 관한 연구)

  • Kim, Nam-Don;Yun, Jae-Hyun;Kim, Jae-Soo
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.623-627
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    • 2007
  • In case of the Grand Performance Hall, in view of its distinctiveness, since various Assembly Activity as well as Lecture together with the use for Music are important besides the purpose of Performance itself, the consideration with regard to the sound environment which enables to minimize the acoustic defect has appeared on the stage as an essential factor. On this viewpoint, this Study has attempted to examine the acoustic satisfaction degree and its response regarding to the grand performance hall by means of the measurement and valuation about the psychological volume of human-being using the auditory-evoked technology that possible to experience the Virtual Sound Field at the designing stage, after practice of the optimized acoustic design for the object of the grand performance hall on the step of construction. As the result of auditory-evocation, it was known that the valuation about the acoustic performance after reformation has been improved affirmatively than before reformation. It is considered that such outcome of the study could be utilized as the useful material that enables to improve the curtailment effect of construction cost and the acoustic performance, by means of the presupposition control about the acoustic problem from the stage of design, for the occasion when the similar Performance Hall is planning to build, hereafter.

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Wear Analysis of Journal Bearings Operating in a Shaft During Motoring Start-up and Coast-down Cycles - Part II: Wear Analysis of two Journal Bearings Supporting a Misaligned Shaft (모터링 시동 및 시동정지 사이클에서 경사진 축을 갖는 저어널베어링의 마모 해석 - Part II: 경사진 축을 지지하는 두 저어널베어링의 마모해석)

  • Chun, Sang Myung
    • Tribology and Lubricants
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    • v.33 no.4
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    • pp.168-186
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    • 2017
  • This paper presents a wear analysis procedure for calculating the wear of journal bearings during the start-up and coast-down cycles of a motoring stripped-down single cylinder engine operating with a tilted shaft. In order to decide whether the lubrication state of a journal bearing is in the mixed-elasto-hydrodynamic lubrication regime, we utilize lift-off speed and MOFT (most oil film thickness) under mixed-elasto-hydrodynamic lubrication regime at the corresponding aligned shaft. We formulate an equation for the modified film thickness in a misaligned journal bearing considering the additional wear volume described in Part I of this study. For this, we use the calculation results of the degree of misalignment and tilting angle obtained after finding the eccentricities of the two bearings supporting the crankshaft of a single cylinder engine. In this Part II, we calculate the wear of journal bearings using the fractional film defect coefficient, the asperity load sharing factor, and the modified specific wear rate for the application of mixed-elasto-hydrodynamic lubrication regime. We show that the accumulated wear volume after turning the ignition switch on and off once, increases to ${\sigma}=39{\mu}m$ and then decreases from ${\sigma}=39{\mu}m$ with increasing in surface roughness.

A Study of Thermodynamical Reaction Path in Fe-Cr-X Alloys at High Temperature Corrosion Environments (고온 부식환경에 대한 Fe-Cr-X 합금의 열역학적 반응경로에 관한 연구)

  • Lee, Byung-Woo;Kim, Woo-Yeol
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.32 no.4
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    • pp.411-420
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    • 1996
  • The structure of the scale formed on the surface of Fe - Cr - X alloys exposed to 1143K high sulfidation($Ps_2$ = 1.11$\times$$10^-7$ atm, $Po_2$ = 3.11$\times$$10^-20$ atm) or sulfidation/oxidation(($Ps_2$= 1.06$\times$$10^-7$ atm, ($Po_2$ = 3.11$\times$$10^-18$ atm) environment has been observed and analysed using XRD, SEM/EDS. To investigate the possibility of protective film formed on the surface of the alloys, Aluminium, Nickel were selected as alloying elements. Thermodynamic phase stability diagram was used to predict the reaction path of scale formed on Fe - Cr - X alloys. Parabolic rate constant($K_p$) value with 6wt% Al in Fe - 25Cr alloy decreased significantly compared with the Fe - 25Cr alloy without 6wt% Al. Since thin layer of defect free sulfide film, (Al, Cr)Sx, was formed at the alloy/scale interface. Fe - rich sulfide scale at outer layer and Cr - rich sulfide scale containing porosity at inner layer of Fe - 25Cr alloy have been observed. The reaction path for these scales could be predicted by the thermodynamic stability diagram.

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