• Title/Summary/Keyword: defect engineering

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Weldability of aluminum alloys by multi-wavelength laser beam (다파장 레이저빔을 이용한 알루미늄 합금의 응접특성)

  • Kim, Jong-Do;Kim, Jeong-Mook
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.5
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    • pp.567-574
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    • 2007
  • Aluminum and aluminum alloys have high rate of lightness, recycling property and excellent specific strength. Fields using them have been widening because they ould satisfy both energy reduction and high efficiency in manufactures production. But they have many problems on welding due to high thermal conductivity and reflectivity, so the study to solve these problems ate proceeding actively around the world. This study was purposed to improve weldability and spread application range for aluminium alloys by using the unique property of aluminium which absorb high energy around $800{\mu}m$ wavelength and the higher temperature, the mote absorbtion of laser beam on preheating by multi-wavelength laser beam(pulsed Nd:YAG laser + diode laser with $808{\mu}m$ wavelength). The favorable mechanical properties were acquired by the test results of strength, hardness and leak of weld metal which had reduced its defect like crack and so on.

A Control Chart for the Improvement of Low Defective Process (저수준 불량 공정의 개선을 위한 관리도)

  • 박기주
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.21 no.45
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    • pp.375-381
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    • 1998
  • For products that are subject to inspections that lead to either acceptance or rejection, the p chart or control chart for proportion defective is applicable. The charting technique approach to quality control aims at alerting its user to any presentations in the properties of a manufactured product. This article presents an important tool available for quality control of a production process at the occurrence of defects in manufactured products at view low levels to improve the efficiency of the manufacturing productivity and to satisfy customer through the reduction of defect rates. To understand the consequences of the level of quality on competitive position, a more technical perspective is needed.

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Verification of Resistance Welding Quality Based on Deep Learning (딥 러닝 기반의 이미지학습을 통한 저항 용접품질 검증)

  • Kang, Ji-Hun;Ku, Namkug
    • Journal of the Society of Naval Architects of Korea
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    • v.56 no.6
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    • pp.473-479
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    • 2019
  • Welding is one of the most popular joining methods and most welding quality estimation methods are executed using joined material. This paper propose welding quality estimation methods using dynamic current, voltage and resistance which are obtained during welding in real time. There are many kinds of welding method. Among them, we focused on the projection welding and gathered dynamic characteristics from two different types of projection welding. For image learning, graphs are drawn using obtained current, voltage and resistance, and the graphs are converted to images. The images are labeled with two sub-categories - normal and defect. For deep learning of images obtained from welding, Convolutional Neural Network (CNN) is applied, and Tensorflow was used as a framework for deep learning. With two resistance welding test datasets, we conclude that the Convolutional Neural Network helps in predicting the welding quality.

Development of A/T Oil Temperature Sensor Plausibility Diagnostic Logic (자동변속기 오일 온도센서 출력 이상 진단 로직 개발)

  • Kwon, Jun-Eui;Choi, Young-Sun;Sim, Jang-Sun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.6
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    • pp.99-104
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    • 2005
  • The CARB in USA has demanded OBD functions that detect any deterioration of performance of OTS as well as a simple defect of OTS which can affect emission to meet the reinforced emission regulation. In this paper, OTS plausibility monitoring functions to meet the demand from CARB are discussed. The output from OTS is used for the diagnostics of the torque converter clutch stuck and the gear ratio synchronous error. It is possible to diagnose the abnormality of OTS function by considering the oil temperature characteristics which changes according to the driving status of vehicles. In result, the OBD regulations of the CARB can be satisfied obligating car manufacturer to detect any problems in OTS functions which can affect emissions.

Characteristics of Molybdenum Nitride Diffusion Barrier for Copper Metallization (Cu 금속배선을 위한 Molybdenum Nitride 확산 방지막 특성)

  • Lee, Jeong-Yeop;Park, Jong-Wan
    • Korean Journal of Materials Research
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    • v.6 no.6
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    • pp.626-631
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    • 1996
  • Reactive dc magnetron sputtering 법을 이용하여 증착한 molybdenum mitride 박막의 Cu 확산 방지막 특성을 조사하였다. Cu 확산 방지막으로서 molybdenum nitride 박막의 열적안정성을 관찰하기 위하여 molybdenum nitride 박막 위에 Cu를 evaporation 법으로 증착하고 진공 열처리하였다. Cu/r-Mo2N/si 구조는 $600^{\circ}C$, 30분간 열처리 시까지 안정하였다. 확산 방지막의 파괴는 $650^{\circ}C$, 30분간 열처리 시부터 격자 확산(lattice diffusion)이나 입계(grain boundary)과 결함(defect)을 통한 확산에 의해 나타나기 시작하였고, 이 때 molybdenum silicide과 copper silicide의 형성에 기인된 것으로 생각되었다. 열처리 이후 Cu/r-Mo2N/Si 사이의 상호반응이 증가하였다. 이는 Rutherford backscattering spectrometry, Auger electron spectroscopy 그리고 Nomarski microscopy 등의 분석을 통해 조사되었다.

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Magnetic Inspection using High-frequency Current Behaviors (고주파 전류의 특성과 자기 센서를 이용한 도체 결함 검사 방법)

  • Im, Han-Sang;Park, Jae-Hong
    • The Transactions of the Korean Institute of Electrical Engineers D
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    • v.49 no.3
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    • pp.95-101
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    • 2000
  • In this paper, an improved method for magnetic inspection to detect surface of a conductor is presented. The presented method is based on the technique of ECP(Electric Current Perturbation), which is to measure the variation of current flow due to defects with a magnetic sensor. The inspection performance is improved by using high frequency current behaviors in order to concentrate the current near the defect and employing the resonant frequency of a search coil as an operating frequency. By analytical results and experiments of the test specimens, the feasibility of the inspection method is shown.

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A Study on the BUCK ZC-ZVS Converter with Reduced Conduction Losses (도통손실을 감소시킨 강압형 영전류-영전압 컨버터에 관한 연구)

  • Lee, Yo-Seop;Lee, Won-Seok;Lee, Seong-Baek
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.48 no.12
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    • pp.686-691
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    • 1999
  • In a switching power supply, the high frequency switching makes the passive components small, but the losses and the stresses of switches are increased by the switching frequency. Therefore, zero crossing technology using resonant is used to improve defect in high switching. In generally, zero crossing switching consists of Zero Current Switching(ZCS) and Zero Voltage Switching(ZVS). This paper proposes A Buck ZC-ZVS Converter with Reduced Conduction Losses. Comparing with a conventional Buck ZC-ZVS Converter, the proposed converter operates with the smaller rated power. This is achieved by changing the auxiliary switch position, which reduces its rating power. Simulation results using Pspice program about test circuit with rated 160W(30V, 5.3A) at 30kHz and experiment result under same condition were described in the paper.

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Probabilistic Graphical Model for Transaction Data Analysis (트랜잭션 데이터 분석을 위한 확률 그래프 모형)

  • Ahn, Gil Seung;Hur, Sun
    • Journal of Korean Institute of Industrial Engineers
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    • v.42 no.4
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    • pp.249-255
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    • 2016
  • Recently, transaction data is accumulated everywhere very rapidly. Association analysis methods are usually applied to analyze transaction data, but the methods have several problems. For example, these methods can only consider one-way relations among items and cannot reflect domain knowledge into analysis process. In order to overcome defect of association analysis methods, we suggest a transaction data analysis method based on probabilistic graphical model (PGM) in this study. The method we suggest has several advantages as compared with association analysis methods. For example, this method has a high flexibility, and can give a solution to various probability problems regarding the transaction data with relationships among items.

Characteristic Analysis and Design of PC Probe for Eddy Current Testing (와전류탐상을 위한 PC 프로브의 특성해석 및 설계)

  • Kim Yong Taek;Lee Hyang-beom
    • Proceedings of the KIEE Conference
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    • summer
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    • pp.965-967
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    • 2004
  • In this paper, characteristic analysis of PC(Pancake Coil) probe with the size variation is presented for eddy current testing. Characteristics of probe are numerically calculated by using the finite element method. From the numerical analysis, the optimum frequency and groups for an experiment are selected. Probes are made and experiment is performed. From the experimental results, the probe shows maximum sensitivity when the size of defect is equal to the size of probe and when the inside diameter is similar to the width of probe and when the height is low. The result can be helpful to the standard of design of PC probe for eddy current testing.

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Fabrication Processes of Interconnection Systems for Bare Chip Burn-In Tests Using Epitaxial Layer Growth and Etching Techniques of Silicon (실리콘 에피층 성장과 실리콘 에칭기술을 이용한 Bare Chip Burn-In 테스트용 인터컨넥션 시스템의 제조공정)

  • 권오경;김준배
    • Journal of Surface Science and Engineering
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    • v.28 no.3
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    • pp.174-181
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    • 1995
  • Multilayered silicon cantilever beams as interconnection systems for bare chip burn-in socket applications have been designed, fabricated and characterized. Fabrication processes of the beam are employing standard semiconductor processes such as thin film processes and epitaxial layer growth and silicon wet etching techniques. We investigated silicon etch rate in 1-3-10 etchant as functions of doping concentration, surface mechanical stress and crystal defects. The experimental results indicate that silicon etch rate in 1-3-10 etchant is strong functions of doping concentration and crystal defect density rather than surface mechanical stress. We suggested the new fabrication processes of multilayered silicon cantilever beams.

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