• Title/Summary/Keyword: defect engineering

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Neural network analysis of water pollution for a main river, Tamagawa, in Tokyo metropolis

  • Yuan, Yan;Kambe, Junko;Aoyama, T.;Nagashima, U.
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.1078-1083
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    • 2004
  • We proposed a method to compensate incomplete observations and made a study of environmental problem, water quality of Tama-River in Tokyo.The method is based on interpolations of the multi-layer neural networks. We call the approach as CQSAR method .which can compensate the defect data.The water quality data include defects which will give wrong effect to other normal data. The CQSAR method suppresses the wrong effect .Thus, we believe that the proposed CQSAR method has practical usability for environment examinations.

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The Efficiency of 3D Design in the PSC Beam Bridge (PSC Beam 교에서의 3D 설계 효용성)

  • Shin, Wook-Beom;Ahn, Do-Hwan
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2008.04a
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    • pp.104-107
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    • 2008
  • A case study is conducted by between using 3D integrated automatic design software(ABeamDeck, AAbutPier) and using autocad without program to validate the method. As a result, there are many profits introducing the 3D design in the construction, especially, to make up for defect of existing design method. 3D design will enhance the efficiency of construction tasks by supporting a system of sharing and exchanging information throughout all the stages of construction, from design, production and installation to maintenance.

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Flow Marks of Polypropylene (PP) Composites in the Injection Molding

  • Jeong, Hyeon-Taek;Kim, Yong-Ryeol
    • Journal of the Korean Applied Science and Technology
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    • v.32 no.2
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    • pp.320-325
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    • 2015
  • Flow mark is a sort of surface defect on the composite that can arise during the filling stage of the injection molding process. The purpose of this study is to clarify a mechanism of the flow mark which appears on the surface of injection molded Polypropylene (PP) through the characterization of the surface structure. The materials used in this report are PP/rubber and PP/talc compounding, which are widely used in automobile part. The flow mark shows two different constitutions, such as a luster part and a cloud part on the surface of the injection molded PP. We have investigated the surface structure of PP/rubber and PP/talc composites by using scanning electron microscope (SEM), energy dispersive x-ray spectroscopy (EDAX) and optical microscopy (OM). As a result, the cloud part contains higher contents of the rubber and talc compare to the luster part.

Design of Shock Absorber Housing Using Aluminum Vacuum Die Casting Technology

  • Jin, Chul-Kyu;Kang, Chung-Gil
    • Journal of the Korean Society of Industry Convergence
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    • v.21 no.1
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    • pp.1-8
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    • 2018
  • The purpose of this study is to develop a high-strength, high-toughness, thin-walled aluminum shock absorber housing product by applying a high vacuum die casting method to improve internal gas defect and formability. The analysis program dedicated for the casting was used because it was too costly and time-consuming to adopt the gating system design. The final casting plan was designed based on the flow pattern of the material filled into the mold and the result of air pressure and air pocket after the material was completely filled in the mold. Gaty shape was designed as a split type. The runner was designed to have the same shape as the initial inlet curve of the cavity, and the flow of the molten metal was prevented from turbulent flow. The most favorable results were obtained when the injection speed was $V_2=4.0m/s$. Defects on pores were reduced by applying high vacuum level inside the mold.

3D Printing Based Patient-specific Orbital Implant Design and Production by Using A Depth Image (깊이 영상을 이용한 3D 프린팅 기반 환자 맞춤형 안와 임플란트의 설계 및 제작)

  • Seo, Udeok;Kim, Ku-Jin
    • Journal of Korea Multimedia Society
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    • v.23 no.8
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    • pp.903-914
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    • 2020
  • In this paper, we present a novel algorithm to generate a 3D model of patient-specific orbital implant, which is finally produced by the 3D printer. Given CT (computed tomography) scan data of the defective orbital wall or floor, we compose the depth image of the defect site by using the depth buffering, which is a computer graphics technology. From the depth image, we compute the 3D surface which fills the broken part by interpolating the points around the broken part. By thickening the 3D surface, we get the 3D volume mesh of the orbital implant. Our algorithm generates the patient-specific orbital implant whose shape is accurately coincident to the broken part of the orbit. It provides the significant time efficiency for manufacturing the implant with supporting high user convenience.

Solution of the Product Safety and Reliability responsive to Product Liability Prevention (PL 예방을 위한 제품안전 및 신뢰성 제고 방안)

  • Kim Jin-Gyu
    • Proceedings of the Society of Korea Industrial and System Engineering Conference
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    • 2002.05a
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    • pp.31-36
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    • 2002
  • Product Liability(PL) is a legal policy to deal with global competition by improving domestic industrial competitive power and to reduce the cost of defect products. The purpose of this paper is to address the state of the art solutions to dispute on PL, in reality of a frequent occurrence of global product exchange focussing on product safety that is one of the most important functions of PL and to improve solution of the product safety and reliability responsive to PL. To minimize PL exposure, manufacturers should reflect comprehensive product safety and reliability concepts in establishing PL prevention policies. PL prevention policies are composed of administration system, product safety management system, and total quality management system in respect of prevention, safety, and defence.

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A Study on the Improvement Way of Single PPM Quality Innovation Movement (Single PPM 품질혁신활동의 개선방안)

  • Lee Kyoung Jong
    • Proceedings of the Society of Korea Industrial and System Engineering Conference
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    • 2002.05a
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    • pp.265-272
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    • 2002
  • Since 100PPM Quality Certification System has been established by the Industrial Advancement Administration in 1995, 100PPM Quality Innovation Movement has contributed much to the enhancement of quality competitiveness of Korea's parts industry. And in 2000, raised to a higher level, Single PPM Quality Certification System has been established by the Small and Medium Business Administration. Single PPM Quality Innovation Movement seeks to reduce the number of defects to below 10, out of one million industrial items produced. Ultimately, Single PPM Quality Innovation Movement aims at achieving perfection, by enabling a zero defect rate In industrial production through the participation of all members of an organization. So this study aims to show the tangible and intangible effects of Single PPM Quality Certification System. and to suggest a methodology to improve current problems of Single PPM Quality Innovation Movement.

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Defect Measurement of Graphites for High Temperature Application by AE Technique (AE 계측에 의한 고온용 흑연재료의 경함측정에 관한 연구)

  • Choe, Man-Yong
    • Journal of the Korean Society for Precision Engineering
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    • v.9 no.2
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    • pp.122-127
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    • 1992
  • In this study, we investigated defects of graphite by three NDT methods which are ultrasonic testing at 5 MHz, micro-forused X-ray testing and AE testing. As the detection of AE signals generated from graphite tensile specimens, we calculated location of AE sources and compared them with UT and X-ray test results in detecting defects of several specimens, Acoustic emission testing could be applied to some graphites which have fine grains of a few tens of micrometer, but it was difficult to those in lager grain of few fo milimeter. Also, we could understand what kind of defects has affected on tensile fracture of graphite.

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Finite Element Analysis and Evaluation of Casting Defects of Steam Turbine Valve Casings of Power Plants (발전용 증기터빈 밸브 케이싱의 유한요소해석과 주조결함 평가 방법)

  • Lee Boo-Youn;Kim Won-Jin;Shin Hyun-Myung
    • Journal of Advanced Marine Engineering and Technology
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    • v.29 no.5
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    • pp.571-578
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    • 2005
  • Stresses of main stop valve and control valve casings for the steam turbines of power plants are analyzed by the finite element method. The stress intensity is obtained to check the results on the basis of the design criteria of ASME boiler and pressure vessel code. To verify accuracy of the finite element analysis. analyzed stresses are compared with those measured during the hydrostatic pressure test. Stress category drawings. which play an important role in evaluating casting defects, are produced from the analysis results, and important points in casting of the valve casings are discussed in terms of the stress category.

A Study on the Improvement Way & Accomplishment of Single PPM Quality Innovation Movement (Single PPM 품질혁신운동의 성과와 개선 방안)

  • 이경종
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.25 no.5
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    • pp.39-45
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    • 2002
  • Since 100PPM Qualify Certification System has been established by the Industrial Advancement Administration in 1995, 1000PPM Quality Innovation Movement has contributed much to the enhancement of quality competitiveness of Korea's parts industry. And in 2000, raised to a higher level, Single PPM Quality Certification System has been established by the Small and Medium Business Administration. Single PPM Qualify Innovation Movement seeks to reduce the number of defects to below 10 out of one million industrial items produced. Ultimately, Single PPM Quality Innovation Movement aims at achieving perfection, by enabling a zero defect rate in industrial production through the participation of all members of an organization. So this study aims to show the tangible and intangible effects of Single PPM Quality Certification System. and to suggest a methodology to improve current problems of Single PPM Quality Innovation Movement.