• 제목/요약/키워드: deep drilling

검색결과 138건 처리시간 0.029초

미소직경의 Single Edge형 드릴을 사용한 심공드릴링 공정의 가공특성에 관한 연구 (A Study on the Characteristics of Deep Hole Drilling Process Using Single Edge Drill with Small Diameters)

  • 최성주;이우영;박원규
    • 한국공작기계학회논문집
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    • 제13권2호
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    • pp.1-8
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    • 2004
  • Applications of the deep hole drilling process can be found in many industries ranging from large aerospace manufacturer to small tool and die shop. Deep hole drilling process with small diameter generally requires high quality and accuracy. But problems which may arise or result from the deep hole drilling process include drill breakage, the generation of a finished part surface which does not satisfy required quality, and process instability. To guaranty the required machining quality and accuracy, it is important to understand and improve the deep hole drilling process. In this study, deep hole drilling experiments using tingle edge drill with small diameter under 2mm have been carried out for difficult to cut materials such as C42CrMo4 and C45pb and the experimental results were analyzed. Feed force and torque versus feed showed linear relationship in both materials. The feed force and torque are decreased as cutting speed is increased but the trends are not uniform in C42CrMo4.

A Study on the Characteristics of BTA Deep Drilling for Marine Part Carbon and Alloy Steels

  • Sim, Sung-Bo;Kim, Chi-Ok
    • International Journal of Ocean Engineering and Technology Speciallssue:Selected Papers
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    • 제3권1호
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    • pp.40-48
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    • 2000
  • The term "deep holes" is used to describe the machining of holes with a relatively large length to diameter ratio. The main feature of BTA deep hole drilling is the stabilization of cutting force necessary for the self guidance of the drill head. An additional feature is the cutting tool edges that are unsymmetrically placed on the drill head. There is an increasing necessity to predict the hole geometry and other dynamic stability behavior of deep hole drilling guidance. In this study, the effects of BTA deep hole drilling conditions on the hole profile machined piece are analyzed using domain analysis technique. The profile of deep hole drilled work piece is related to cutting speed, feed rate, chip flow, tool wear, and so on. This study deals with the experimental results obtained during the BTA drilling on SM45C, SM55C carbon steels and SCM440 steels under various cutting conditions, and these results are compared with analytical evaluations.aluations.

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Deep Hole Drilling에서 절삭유가 가공성에 미치는 영향에 관한 연구 (A Study on Influence of the Cutting Fluid to Machinability in Deep Hole Drilling)

  • 장성규;이충일;전언찬
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.1068-1072
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    • 1997
  • This work deals with on investigation the influence of various additives to a base stock cutting fluid in order to develop a better deep hold drilling. This investigation has been aiming at developing an oil which gives a maximum cutting efficiency at a minimum wear rate of the tool and the guiding pads. The purpose of study is to analyze how guide pad of tools, workpiece and the change of contained quantity of extreme pressure additive in cutting fluids have effects on the hold over size of cutting hole, surface roughness of workpiece,wear rates of guide pad and roundness during the deep hole machining of SM55C with solid BTA drill by using BTA drilling system through experiment. Conclusion reached is as follows. It has been proved that the contained quantity of surphur more affects machinability than that of extreme pressure additive of chlorine of cutting fluid in BTA drilling during Deep Hole Drilling. Considering its base oil, the the contained quantity of extreme pressure assitive of surphur can be different, but it's judged that the range of 1.5 ~ 2.0% is suitable to machinability for workpiece in BTA drilling. Regarding guide pad, it's judged that the reduction of wear is possible in propotion to the contained quantity of exrreme pressure additive of chlorine against supporting of cutting force and Bumishing operation of machining parts in cutting.

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근접 깊은 굴착에서 천공장비에 의한 지반교란 특성 사례 연구 (Case Study of Ground Disturbance Characteristic due to Drilling Machine in Adjacent Deep Excavation)

  • 김성욱;한병원
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2003년도 봄 학술발표회 논문집
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    • pp.77-84
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    • 2003
  • Deep excavations in the urban areas have been frequently going on in large scale. Soil-nailing and Earth-anchor supporting methods are generally used in deep excavation. These construction methods cause ground disturbances during drilling process, and damages of adjacent structures and ground due to the differential settlement throughout construction period, and unexpected behaviors of supporting system according to the characteristics of drilling machine and ground condition. This article introduces two actual examples of adjacent deep excavation for the construction of university buildings in granitic Seoul area. The important results of construction and measurements obtained using Crawler drilling machine for Soil-nailing and Earth-anchor supporting methods are summarized. And some suggestions are given to improve and develop the technique of design and construction in the deep excavation projects having similar ground condition and supporting method.

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반 잠수식 시추선 및 주요장비에 대한 이해 (Semi-submersible Drilling Rig and Drilling Equipment)

  • 안병기;오현정
    • 한국해양공학회지
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    • 제26권6호
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    • pp.86-92
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    • 2012
  • An exploration well is drilled where oil or gas potential is shown by a seismic survey and interpretation. With the advance of drilling technology, most of the easily accessible oil had been developed by the end of the 20th century. To satisfy the ever increasing demand for oil, and bolstered by high oil prices, the major oil companies started to drill in deep water, which requires a deep offshore drilling unit. Offshore drilling units are generally classified by their maximum operating water depth. Many semi-submersible rigs have been purpose-designed for the drilling industry as the allowable drilling water depth has become deeper by the developed technics since the first semi-submersible was launched in 1963. Semi-submersible rigs are commonly used for shallow to deep water up to 3,000 m. Drilling equipment such as a top drive, blowout preventer, drawworks and power system, mud circulation system, and subsea wellhead system are explained to help with an understanding of offshore drilling procedures in the oil and gas fields. The objective of this paper is to introduce the main components of a semi-submersible rig and, by doing so, to raise the awareness of offshore drilling, which accounts for over 30% of the total oil production and will continue to increase.

마이크로 Deep hole 가공 특성에 관한 연구 (A Study on the characteristic of micro deep hole drilling)

  • 김동우;조명우;이응숙;강재훈;민승기
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.1064-1067
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    • 2001
  • Micro drilling is used in the production of fuel injection nozzle, watch, camera, air bearing and pinted circuit boards(PCB) are demanded for high precision. Recently industries of precision production require more small hole, high aspect ratio and high speed working for micro deep hole drilling. But the undesirable characteristics of micro drilling is the small signal to noise ratios, wandering motion of drill, high aspect ratio and the increase of cutting force as cutting depth increase. So in this paper to obtain the optimization of cutting condition a study on the characteristics of micro deep hole drilling used Tool dynamometer is proposed.

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순환신경망을 이용한 실시간 시추매개변수 예측 연구 (A Study on Real-time Drilling Parameters Prediction Using Recurrent Neural Network)

  • 한동권;서형준;김민수;권순일
    • 한국정보통신학회:학술대회논문집
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    • 한국정보통신학회 2021년도 춘계학술대회
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    • pp.204-206
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    • 2021
  • 실시간 시추매개변수 예측은 시추효율의 극대화 관점에서 상당히 중요한 연구이다. 시추 극대화 방법 중 시추속도를 향상시키는 방법이 일반적인데 이는 굴진율, 시추스트링 회전속도, 비트 하중, 시추이수 유량과 연관관계를 지니고 있다. 본 연구는 실시간 시추매개변수 중 하나인 굴진율을 순환신경망기반 딥러닝 모델을 이용하여 예측하는 방법을 제안하였으며 기존의 물리적 기반의 굴진율 모델과 딥러닝 모델을 이용한 예측 모델을 비교해 보고자 한다.

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BTA 드릴링에 있어서 SM55C의 가공면 형상에 관한 연구 (A study on analysis of SM55C worked-shape in the BTA drilling)

  • 장성화
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1998년도 추계학술대회 논문집
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    • pp.84-89
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    • 1998
  • BTA drilling among the deep hole drilling is using for the improvement of productivity and the high-efficient working. As the deep hole drilling with BTA drill is satisfied with the required quality by one-pass processing, more deeper hole depth, the accuracy of materials is affected by bending vibration and cutting speed. This paper is studied that the shapes of material (surface roughness, roundness) is affected by cutting condition compared actual roundness with lobe shape with modeling of computer through the experiments in the BTA drilling system with BTA drill.

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미세심공드릴 가공에 있어서 Be-Cu 재료의 절삭조건에 관한 연구 (A Study on Cutting Conditions of the Be-Cu Material in Micro Deep Hole Drilling Operation)

  • 김희남;유숙철;이형원;이원영;이종화;이인수
    • 대한안전경영과학회지
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    • 제2권2호
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    • pp.117-126
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    • 2000
  • Recently micro deep hole drilling is required in the whole industry. However, micro deep hole drilling has still much difficulty because of the lack of drill rigidity and the interruption of chip. We treated a micro deep hole(diameter 0.35mm, depth 3mm) used in a connector jack pin. Therefore, a surface roughness is very important. In this paper, we studied on the variation of the surface roughness for cutting conditions during micro deep hole drilling of Be-Cu material. Most of all, we tried to drill on CNC for the realization of automatization.

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Energy analysis-based core drilling method for the prediction of rock uniaxial compressive strength

  • Qi, Wang;Shuo, Xu;Ke, Gao Hong;Peng, Zhang;Bei, Jiang;Hong, Liu Bo
    • Geomechanics and Engineering
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    • 제23권1호
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    • pp.61-69
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    • 2020
  • The uniaxial compressive strength (UCS) of rock is a basic parameter in underground engineering design. The disadvantages of this commonly employed laboratory testing method are untimely testing, difficulty in performing core testing of broken rock mass and long and complicated onsite testing processes. Therefore, the development of a fast and simple in situ rock UCS testing method for field use is urgent. In this study, a multi-function digital rock drilling and testing system and a digital core bit dedicated to the system are independently developed and employed in digital drilling tests on rock specimens with different strengths. The energy analysis is performed during rock cutting to estimate the energy consumed by the drill bit to remove a unit volume of rock. Two quantitative relationship models of energy analysis-based core drilling parameters (ECD) and rock UCS (ECD-UCS models) are established in this manuscript by the methods of regression analysis and support vector machine (SVM). The predictive abilities of the two models are comparatively analysed. The results show that the mean value of relative difference between the predicted rock UCS values and the UCS values measured by the laboratory uniaxial compression test in the prediction set are 3.76 MPa and 4.30 MPa, respectively, and the standard deviations are 2.08 MPa and 4.14 MPa, respectively. The regression analysis-based ECD-UCS model has a more stable predictive ability. The energy analysis-based rock drilling method for the prediction of UCS is proposed. This method realized the quick and convenient in situ test of rock UCS.