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A Study on the Method and Application of Shaft Repair using Directed Energy Deposition Process (직접식 에너지 용착 공정을 활용한 축 보수 방법 및 활용 사례 연구)

  • Lee, Yoon Sun;Lee, Min Kyu;Sung, Ji Hyun;Hong, Myeong Pyo;Son, Yong;An, Seouk;Jeong, Oe Cheol;Lee, Ho Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.9
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    • pp.1-10
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    • 2021
  • Recently, the repair and recycling of damaged mechanical parts via metal additive manufacturing processes have been industrial points of interest. This is because the repair and recycling of damaged mechanical parts can reduce energy and resource consumption. The directed energy deposition(DED) process has various advantages such as the possibility of selective deposition, large building space, and a small heat-affected zone. Hence, it is a suitable process for repairing damaged mechanical parts. The shaft is a core component of various mechanical systems. Although there is a high demand for the repair of the shaft, it is difficult to repair with traditional welding processes because of the thermal deformation problem. The objective of this study is to propose a repair procedure for a damaged shaft using the DED process and discuss its applications. Three types of cases, including a small shaft with a damaged surface, a medium-size shaft with a worn bearing joint, and a large shaft with serious damage, were repaired using the proposed procedure. The microstructure and hardness were examined to discuss the characteristics of the repaired component. The efficiency of the repair of the damaged shaft is also discussed.

Field measurement and numerical simulation of excavation damaged zone in a 2000 m-deep cavern

  • Zhang, Yuting;Ding, Xiuli;Huang, Shuling;Qin, Yang;Li, Peng;Li, Yujie
    • Geomechanics and Engineering
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    • v.16 no.4
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    • pp.399-413
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    • 2018
  • This paper addresses the issue of field measurement of excavation damage zone (EDZ) and its numerical simulation method considering both excavation unloading and blasting load effects. Firstly, a 2000 m-deep rock cavern in China is focused. A detailed analysis is conducted on the field measurement data regarding the mechanical response of rock masses subjected to excavation and blasting operation. The extent of EDZ is revealed 3.6 m-4.0 m, accounting for 28.6% of the cavern span, so it is significantly larger than rock caverns at conventional overburden depth. The rock mass mechanical response subjected to excavation and blasting is time-independent. Afterwards, based on findings of the field measurement data, a numerical evaluation method for EDZ determination considering both excavation unloading and blasting load effects is presented. The basic idea and general procedures are illustrated. It features a calibration operation of damage constant, which is defined in an elasto-plastic damage constitutive model, and a regression process of blasting load using field blasting vibration monitoring data. The numerical simulation results are basically consistent with the field measurement results. Further, some issues regarding the blasting loads, applicability of proposed numerical method, and some other factors are discussed. In conclusion, the field measurement data collected from the 2000 m-deep rock cavern and the corresponding findings will broaden the understanding of tunnel behavior subjected to excavation and blasting at great depth. Meanwhile, the presented numerical simulation method for EDZ determination considering both excavation unloading and blasting load effects can be used to evaluate rock caverns with similar characteristics.

Estimation of the excavation damage zone in TBM tunnel using large deformation FE analysis

  • Kim, Dohyun;Jeong, Sangseom
    • Geomechanics and Engineering
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    • v.24 no.4
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    • pp.323-335
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    • 2021
  • This paper aims to estimate the range of the excavation damaged zone (EDZ) formation caused by the tunnel boring machine (TBM) advancement through dynamic three-dimensional large deformation finite element analysis. Large deformation analysis based on Coupled Eulerian-Lagrangian (CEL) analysis is used to accurately simulate the behavior during TBM excavation. The analysis model is verified based on numerous test results reported in the literature. The range of the formed EDZ will be suggested as a boundary under various conditions - different tunnel diameter, tunnel depth, and rock type. Moreover, evaluation of the integrity of the tunnel structure during excavation has been carried out. Based on the numerical results, the apparent boundary of the EDZ is shown to within the range of 0.7D (D: tunnel diameter) around the excavation surface. Through series of numerical computation, it is clear that for the rock of with higher rock mass rating (RMR) grade (close to 1st grade), the EDZ around the tunnel tends to increase. The size of the EDZ is found to be direct proportional to the tunnel diameter, whereas the depth of the tunnel is inversely proportional to the magnitude of the EDZ. However, the relationship between the formation of the EDZ and the stability of the tunnel was not found to be consistent. In case where the TBM excavation is carried out in hard rock or rock under high confinement (excavation under greater depth), large range of the EDZ may be formed, but less strain occurs along the excavation surface during excavation and is found to be more stable.

A Study on Optimized Blasting Pressure Considering Damage Zone for Railway Tunnel (손상영역을 고려한 철도터널의 최적의 발파압력 선정에 관한 연구)

  • Park, Jong-Ho;Um, Ki-Yung;Cho, Kook-Hwan
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.1162-1170
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    • 2011
  • Since there is 70% of the land in South Korea is forest, tunnel constructions by blasting are common for building railways and roads. The damage to the bedrock and the development of overbreak near the face of the tunnel during the blasting directly affect the safety of the tunnel and the maintenance after the construction. Therefore, there is a need to investigate the damage zone in the bedrock after the blasting. The damage zone changes the properties of the bedrock and decreases the safety. Especially, the coefficient of permeability of the damaged bedrock increases dramatically, which is considered very important in construction. There is a lack of research on the damage that bedrock is received with respect to the amount of explosives in blasting, which is required for the design of optimum support in blast excavation that maximizes the support of the bedrock. Therefore, in this research, numerical analysis was performed based on the field experiment data in order to understand the mechanical characteristics of the bedrock after to the blast load and to analyze the damage that the bedrock receives from the blast load. In addition, a method was proposed for selecting the optimum blast pressure for train tunnel design with respect to the damage zone.

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1-D CNN deep learning of impedance signals for damage monitoring in concrete anchorage

  • Quoc-Bao Ta;Quang-Quang Pham;Ngoc-Lan Pham;Jeong-Tae Kim
    • Structural Monitoring and Maintenance
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    • v.10 no.1
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    • pp.43-62
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    • 2023
  • Damage monitoring is a prerequisite step to ensure the safety and performance of concrete structures. Smart aggregate (SA) technique has been proven for its advantage to detect early-stage internal cracks in concrete. In this study, a 1-D CNN-based method is developed for autonomously classifying the damage feature in a concrete anchorage zone using the raw impedance signatures of the embedded SA sensor. Firstly, an overview of the developed method is presented. The fundamental theory of the SA technique is outlined. Also, a 1-D CNN classification model using the impedance signals is constructed. Secondly, the experiment on the SA-embedded concrete anchorage zone is carried out, and the impedance signals of the SA sensor are recorded under different applied force levels. Finally, the feasibility of the developed 1-D CNN model is examined to classify concrete damage features via noise-contaminated signals. The results show that the developed method can accurately classify the damaged features in the concrete anchorage zone.

Development of the Integrative System to Categorize Damaged Areas for Participatory Restoration by Local Residents (주민참여형 복원을 위한 훼손지의 통합적 유형 구분 체계 개발)

  • Ahn, Tong Mahn;Kim, In Ho;Choi, Hyung Suk;Lee, Jae Young;Lee, Ji Young;Lee, Young;Ryu, Sun Jung;Min, So Young;Yoon, Min Ho
    • Journal of the Korean Society of Environmental Restoration Technology
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    • v.11 no.2
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    • pp.87-103
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    • 2008
  • Despite its high level of symbolic and ecological values, BaigDooDaeGahn, about 684km long stretch of mountains in the eastern part of Korean peninsular, has been widely destroyed and barely recovered. While Korean government enacted a special law in 2005 to protect these areas and designated about 2,658 $km^2$ as the protection zone in 2007, there were a number of sites inside that had been disturbed by mining, illegal crop cultivations, stone quarry, development of resort facilities, construction of roads, and other human activities. To restore these damaged areas in a sustainable manner, the integrative system to categorize damaged areas for participatory restoration by local residents was suggested by this study. The most distinguished feature of the proposed system was to integrate the existing restoration approach focusing on biophysical conditions into the sustainability-building approach to reactivate socio-economic conditions of local society, called 'restoration of eco-cultural community'. As an entry stage to design the new restoration system including processes and procedures, the damaged areas had to be re-categorized by two characteristics, their physical conditions in terms of possibility of public participatory restoration and the readiness of local society required for pursuing endogenous development. More detailed considerations regarding these two characteristics and three different categories has been suggested and discussed.

Strategies for Acceleration of Damaged Area Restoration Project in the Development Restriction Zone

  • Park, Seong Yong;Jung, Sung Ae;Lee, Sang Jo;Chung, Jae Woo
    • Journal of People, Plants, and Environment
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    • v.22 no.6
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    • pp.641-651
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    • 2019
  • The purpose of this study is to derive institutional improvement methods for promoting the Damaged Area Restoration Project in greenbelts. The current status of greenbelts in Gyeonggi-do, where greenbelts are extensively distributed was analyzed, and the relevant laws and regulations were reviewed to suggest measures to promote the restoration project. The area of damaged areas within greenbelts in Gyeonggi-do was 6,121,024 m2, accounting for about 0.52% of the total area of greenbelts, and more than 80% was found to be located in Namyangju (55.49%), Hanam (16.48%), and Siheung (8.68%). Various measures to improve the policy were examined as follows: reducing the minimum size of the restoration project area; adjusting baseline of recognizing range of damaged areas; introducing the right of claim for land sale; allowing long-term unexecuted urban parks to be replaced as alternative sites for parks and green spaces; simplifying administrative procedures; and allowing public participation. All of them are expected to promote the restoration project within greenbelts. In results, when the minimum size of area for the restoration project was reduced from 10,000 m2 into 5,000 m2, 3,000 m2 and 2,000 m2, the ratio of the number of combinable lots to the total number of lots increased from 4.4% to 18.8%, 38.8%, and 55.9% respectively in Namyangju. Morever, when the recognizable ranges of the restoration project were extended to the structures obtaining building permit as of March 30, 2016 and obtaining use approvals before December, 2017, the number of applicable lots increased by 5.1% and 9.2% respectively.

Study on Database Construction of Demilitarized Zone (비무장지대(DMZ) 훼손지 데이터베이스 구축연구)

  • Sung, Hyun-Chan;Seo, Joung-Young;Lee, Sang-Mi
    • Journal of the Korean Society of Environmental Restoration Technology
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    • v.20 no.1
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    • pp.143-150
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    • 2017
  • In this study, we intend to integrate the database(DB) method into one logical structure that is related to damage such as cause and type of damages occurring in the DMZ area. We divided the DMZ members into two types, which are classified into qualitative and quantitative aspects based on the current status survey for three years as a study of database construction, So that the actual data can be utilized in future restoration. The database construction through each restoration direction regarding the type of DMZ corruption is as follows. First, we recognized the necessity of restoration of the damaged area of the DMZ, and approached it as a plan to select the damaged mark. Second, DMZ database reconstruction can be used as a restoration of damages, suggesting more information and restoration type through building an ecological database for education and research. Third, in order to maintain and restore restoration of damaged areas continuously at the national level, it is necessary to institutionalize guidelines for reasonable internal restoration in the national level as data that can be credited externally and can be acknowledged as the latest data.

Restoration of pre-damaged RC bridge columns using basalt FRP composites

  • Fahmy, Mohamed F.M.;Wu, Zhishen
    • Earthquakes and Structures
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    • v.14 no.5
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    • pp.379-388
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    • 2018
  • This study aims to identify the effect of both longitudinal reinforcement details and damage level on making a decision of repairing pre-damaged bridge columns using basalt fiber reinforced polymer (BFRP) jackets. Two RC bridge columns with improper details of the longitudinal and/or transverse reinforcement were tested under the effect of a constant axial load and increasing lateral cyclic loading. Test results showed that the lap-splice column exhibited an inferior performance where it showed rapid degradation of strength before achieving the theoretical strength and its deformation capacity was limited; however, quick restoration is possible through a suitable rehabilitation technique. On the other hand, expensive repair or even complete replacement could be the decision for the column with the confinement failure mode. After that, a rehabilitation technique using external BFRP jacket was adopted. Performance-based design details guaranteeing the enhancement in the inelastic performance of both damaged columns were addressed and defined. Test results of the repaired columns confirmed that both reparability and the required repairing time of damage structures are dependent on the reinforcement details at the plastic hinge zone. Furthermore, lap-splice of longitudinal reinforcement could be applied as a key design-tool controlling reparability and restorability of RC structures after massive actions.

Damages to Rubble Stone Masonry Structures during the January 24, 2020, Sivrice (Elazığ) Earthquake in Turkey

  • Ural, Ali;Firat, Fatih K.;Kara, Mehmet E.;Celik, Tulin;Tanriverdi, Sukran
    • Earthquakes and Structures
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    • v.23 no.3
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    • pp.231-243
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    • 2022
  • The earthquake with a magnitude of Mw 6.8, which occurred on January 24, 2020, hit Sivrice (Elazığ) province of Turkey. The earthquake area takes place on the East Anatolian Fault Zone (EAFZ) located between the Arabian and Turkish plates, one of the most active seismic regions in Turkey. According to the Disaster and Emergency Management Presidency of Turkey (AFAD), 584 buildings collapsed, 6845 were heavily damaged, 1207 were moderately damaged, and 14389 were slightly damaged. The authors went to the region of earthquake after the mainshock to investigate the earthquake performances of masonry buildings. This paper presents the seismological aspects of the earthquake, acceleration records, and response spectra with different damping ratios. Furthermore, some typical damages and failure mechanisms on masonry buildings like rubble stone dwellings and minarets are discussed with illustrative photos. Although many major earthquakes have occurred in the region, similar mistakes are still being made in masonry building construction. In consequence, some suggestions viewpoint of the wooden tie beams, the corner details of masonry walls, the door and window openings, the metal fasteners and the earthquake codes are made to be more careful in masonry constructions at the end of the article.