• Title/Summary/Keyword: damage diagnosis

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A Study on Diagnosis and Prognosis for Machining Center Main Spindle Unit (머시닝센터 주축 고장예측에 관한 연구)

  • Lee, Tae-Hong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.4
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    • pp.134-140
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    • 2016
  • Main Spindle System has effect on performance of machine tools and working quality as well as is required of high reliability. Especially, it takes great importance in producing automobiles which includes a large number of working processes. However, main spindle unit in Machine tools are often cases where damage occurs do not meet the design life due to driving in harsh environments. This is when excessive maintenance and repair of machine tools or for damage stability has resulted in huge economic losses. Therefore, this studying propose a method of accelerated life test for diagnosing and prognosis the state of life assessment main spindle system. Time status monitoring of diagnostic data - through the analysis of the frequency band signals were carried out inside the main spindle bearing condition monitoring and fault diagnosis.

Damage Process Appraisal of Gears in Automobile Transmission (자동차 트랜스미션 기어의 손상과정 평가)

  • 배효준;조연상;이충엽;서영백;박흥식
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.272-278
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    • 1999
  • It is the effective method to diagnosis damage process of gear system such as automobile transmission to observe wear particle in gear oil. We tested with new transmission and took out gear oil according to drive distance. 4 shape parameters of wear particles in gear oil were calculated and wear volume were presumed with the image processing system. To be applied to damage diagnosis of gear system in transmission of automobile, we discuss number of wear particles, shape characteristics and total wear volume according to driving distance.

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Diagnosis and Non-contact Measurement of Bending Waves by Magnetosrictive Sensors (마그네토스트릭션 센서를 이용한 굽힘파의 비접촉 측정 및 이상 진단)

  • Kim, Ik-Kyu;Kim, Yoon-Young
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11b
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    • pp.630-635
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    • 2002
  • This work is concerned with the damage size estimation by using propagating bending wave signals in a beam. For the accurate estimation, we apply the continuous wavelet transforms to the incident waves and the reflected waves from a small damage in a long cylindrical beam. In particular, we propose to use the ratio of the magnitude of the incident and reflected waves along the ridges in the wavelet-transformed time-frequency plane. This technique is applied to the signals measured by non-contact magnetostrictive sensors. Experimental results indicate that the present method using the magnetostrictive sensor can be quite effective for accurate damage size estimation with simple measurements.

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The damage diagnosis and countermeasure of rolling stock parts (전동차부품의 손상진단 및 그 대책)

  • Park, Soo-Choong;An, Young-Whan;Lim, Sang-Yoon
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.1626-1630
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    • 2007
  • This dissertation finds out trouble types and occurrence regions using the faulty statistics of nondestructive test items in rolling stock parts of the Seoul Metro and using mechanical test about defective and broken parts with broken surface observation, cutting examination about trouble region, hardness experiment and tensile test. Also this dissertation finds out cause of trouble and damage through observation of microscopic formation using metallurgical microscope and scanning electron microscope, residual stress measurement about welding parts and damage diagnosis about defective and broken parts. Moreover it will present the improved plan of nondestructive method about trouble and the removal method of defect and repair welding and find solutions of reliability in parts and preventive maintenance.

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Review of Non-Contact Concrete Damage Depth Estimation Technique Based on High-Power Pulsed Laser (고출력펄스 레이저 기반 비접촉 콘크리트 열화깊이 추정 기법 검토)

  • Choe, Gyeong-Cheol;Kim, Hong-Seop;Jeon, Jun-Seo;Kim, Eun-Young;Lee, Mun-Hwan
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.267-268
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    • 2023
  • Out of an estimated 7 million buildings nationwide, approximately 38% of them have been standing for over 30 years, and this number is expected to continue to increase. Additionally, due to the Building Act, safety inspections will be mandatory for approximately 70,000 buildings annually, leading to an increase in demand for building safety inspections. However, the current building safety diagnosis heavily relies on manpower, making it difficult to diagnose locations that are hard to access, and requiring lengthy investigation periods. Therefore, this paper presents the basic research results of a non-contact concrete damage depth estimation technique using laser technology aimed at remote building safety diagnosis and shortening investigation periods.

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Structural Diagnosis in Time Domain on Damage Size (손상크기에 따른 시간영역에서의 구조물 진단)

  • 권대규;임숙정;방두열;이성철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.259-262
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    • 2002
  • This paper provides the experimental verification of a non-destructive time domain approach to examine structural damage. Time histories of the vibration response of structure were used to identify the presence of damage. Damage in a structure cause changes in the physical coefficients of mass density, elastic modulus and damping coefficient. This paper examines the use of beam like structures with PVDF sensor and PZT actuator to perform identification of those physical parameters, and hence to detect the damage. Experimental results are presented from tests on cantilevered composite beams damaged at different location and with damage of different dimensions. It is demonstrated that the method can sense the presence of damage, and characterize the damage to a satisfactory precision.

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The measurement of partial discharge for preventive diagnosis in power machinery (전력용 기기의 예방진단을 위한 부분방전측정)

  • 김태성;구할본;임장섭;정우성
    • Electrical & Electronic Materials
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    • v.7 no.1
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    • pp.42-48
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    • 1994
  • The preventive diagnosis technique for power system is being highlighted as a research area for deterioration of insulation in machinery because of high-voltage power system. We make efforts to develop not only diagnosis of aging state but also detection of defects in the initial stage from preventive diagnosis technique. Especially, partial discharge is actively studied as a non-destructive diagnosis technique and very useful because partial discharge measurement reduces damage than conventional diagnosis technique. The loaded stress during this test is smaller than that of other diagnosis techniques. But the continuous research for various complicated analysis method is required because partial discharge has very small signals and its signals have complex forms. In this paper, the measurement of partial discharge was investigated and studied on many specimens with void. We made samples having artificial voids and measured partial discharge. In order to use as a practical diagnosis technique, we studied ways of measurement, measured illustrations and types of partial discharge which could be used in order to diagnose defects of power machinery.

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A Study on Damage Evaluation of Bearings for Rotating Machinery in Power Plant Using Ultrasonic Wave (초음파를 이용한 발전용 회전기기 베어링 손상상태 평가 연구)

  • Lee, Sang-Guk;Lee, Sun-Ki;Lee, Do-Hwan;Park, Sung-Keun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.7
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    • pp.583-589
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    • 2008
  • For the purpose of monitoring by ultrasonic test of the ball bearing conditions in rotating machinery, a system for their diagnosis was developed. ultrasonic technique is used to detect abnormal conditions in the bearing system. And various data such as frequency spectrum, energy and amplitude of ultrasonic signals, and ultrasonic parameters were acquired during experiments with the simulated ball bearing system. Based on the above results and practical application for power plant, algorithms and judgement criteria for diagnosis system was established. Bearing diagnosis system is composed of four parts as follows : sensing part for ultrasonic sensor and preamplifier, signal processing part for measuring frequency spectrum, energy and amplitude, interface part for connecting ultrasonic signal to PC using A/D converter, graphic display and software part for display of bearing condition and for managing of diagnosis program.

Intelligent Diagnosis System Based on Fuzzy Classifier (퍼지 분류기 기반 지능형 차단 시스템)

  • Sung, Hwa-Chang;Park, Jin-Bae;So, Jea-Yun;Joo, Young-Hoon
    • Journal of the Korean Institute of Intelligent Systems
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    • v.17 no.4
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    • pp.534-539
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    • 2007
  • In this paper, we present the development of an intelligent diagnosis system for detecting faults of the low voltage wires. The wire detecting system based on the Time-Frequency Domain Reflectometry (TFDR) algorithm shows the condition of the wires. We analyze the reflected signal which is sent from the wire detecting system and classify the fault type of the wires by using the intelligent diagnosis system. Through the TFDR, generally, the conditions of the wires are classified into the three types - damage, open and short. In order to classify the fault type efficiently, we use the fuzzy classifier which is represented as IF-THEN rules. Finally, we show the utility of the proposed algorithm by performing the simulation which is based on the data of the coaxial cable.

Sensor fault diagnosis for bridge monitoring system using similarity of symmetric responses

  • Xu, Xiang;Huang, Qiao;Ren, Yuan;Zhao, Dan-Yang;Yang, Juan
    • Smart Structures and Systems
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    • v.23 no.3
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    • pp.279-293
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    • 2019
  • To ensure high quality data being used for data mining or feature extraction in the bridge structural health monitoring (SHM) system, a practical sensor fault diagnosis methodology has been developed based on the similarity of symmetric structure responses. First, the similarity of symmetric response is discussed using field monitoring data from different sensor types. All the sensors are initially paired and sensor faults are then detected pair by pair to achieve the multi-fault diagnosis of sensor systems. To resolve the coupling response issue between structural damage and sensor fault, the similarity for the target zone (where the studied sensor pair is located) is assessed to determine whether the localized structural damage or sensor fault results in the dissimilarity of the studied sensor pair. If the suspected sensor pair is detected with at least one sensor being faulty, field test could be implemented to support the regression analysis based on the monitoring and field test data for sensor fault isolation and reconstruction. Finally, a case study is adopted to demonstrate the effectiveness of the proposed methodology. As a result, Dasarathy's information fusion model is adopted for multi-sensor information fusion. Euclidean distance is selected as the index to assess the similarity. In conclusion, the proposed method is practical for actual engineering which ensures the reliability of further analysis based on monitoring data.