• Title/Summary/Keyword: cutting test

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3-Dimensional Contour Line Algorithm (3차원 등가속도 처리에 관한 연구)

  • Choe, Heon-O;Lee, Seok-Sun
    • 한국기계연구소 소보
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    • s.20
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    • pp.13-20
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    • 1990
  • An algorithm is presented for 3-dimensional contour lines with a hidden line removal ~technique developed by T.L. Janssen(l). Contour line algorithm on any 3-dimensional plane cutting solid body is also shown. NUFIG(2) algorithm is adopted for searching contour lines. Test problems show well-established contour lines on the surface and also on the cutting plane of the structure.

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Work Productivity Analysis of Sludge Suction Type Pavement Cutter Equipped with Scattered Dust Reduction Function (비산먼지 저감기능을 구비한 슬러지 흡입식 도로절단기의 작업생산성 분석)

  • Jeon Eunbi;Kim, Kyoontai
    • Korean Journal of Construction Engineering and Management
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    • v.24 no.4
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    • pp.3-13
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    • 2023
  • The purpose of this study is to compare and analyze the performance and work productivity of wet type pavement cutters and sludge suction type pavement cutters (hereinafter referred to as automatic pavement cutters) developed to reduce scattering dust. We first investigated the development status of wet type manual pavement cutters that are mainly used in Korea and automatic pavement cutters, and analyzed the pavement cutting work in detail. And the standard cutting performance was derived by measuring the cutting time by depth by applying the two equipment to the test bed under the same conditions. However, there is a limitation that the data measured in the test bed does not reflect the various variables of the actual pavement cutting site. Therefore, in this study, data was collected through field surveys, and the correlation between cutting distance and time was analyzed, and then a model for calculating the productivity of pavement cutters was presented through simple regression analysis. As a result of comparative analysis of the values derived from the regression equation with the standard cutting performance derived from the test bed, the cutting performance derived through the regression equation showed a similar trend to the standard cutting performance. Finally, we verified the usability of the automated pavement cutter developed by qualitatively analyzing three tasks that are difficult to measure quantitatively but affect productivity.

Investigation of Cutting Characteristics of Linear Hotwire Cutting System and Bonding Characteristics of Expandable Polystyrene Foam for Variable Lamination Manufacturing(VLM) Process (가변 적층 쾌속 조형 공저 개발을 위한 발포 폴리스티렌폼의 선형 열선 절단시스템 절단 특성 및 접착강도 특성에 대한 연구)

  • Ahn, Dong-Gyu;Lee, Sang-Ho;Yang, Dong-Yol;Shin, Bo-Sung;Lee, Yong-Il
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.12
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    • pp.185-194
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    • 2000
  • Rapid Prototyping(RP) techniques have their unique characteristics according to the working principles: stair-stepped surface of parts due to layer-by-layer stacking, low build speed caused by line-by-line solidification to build one layer, and additional post processing to improve surface roughness, so it is required very high cost to introduce and to maintain of RP apparatus. The objective of this study is to develop a new RP process, Variable Lamination Manufacturing using linear hotwire cutting technique and expandable polystyrene foam sheet as part material(VLM-S), and to investigate characteristics of part material, cutting characteristics by using linear hotwire cutting system and bonding. Experiments were carried out to investigate mechanical properties of part material such as anisotropy and directional tensile strength. In order to obtain optimal dimensional accuracy, surface roughness, and reduced cutting time, addition experiments were performed to find the relationship between cutting speed and cutting offset of hotwire, and heat generation of hotwire per unit length. So, adhesion strength tests according to ASTM test procedure showed that delamination did not occur at bonded area. Based on the data, a clover-shape was fabricated using unit shape part(USP) it is generated hotwire cutting. The results of present study have been reflected on the enhancement of the VLM-S process and apparatus.

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Application Cases of Test Construction of Hydro-Seeding Measures on the Slopes Along the National Road Between Gamchon and Yaechon (감천예천구간 국도비탈면 종자뿜어붙이기 시험시공 적용사례)

  • Jeon, Gi-Seong;Woo, Kyung-Jin
    • Journal of the Korean Society of Environmental Restoration Technology
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    • v.10 no.6
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    • pp.139-151
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    • 2007
  • To protect the surface of ground-cutting slopes and ground-raised slopes and to recover environment-friendly slopes at the national road expansion construction between Gamchon and Yaechon, test-construction work was done using several modes of hydro-seeding measures to select a suitable construction method through the field survey; the results were as follows : As a result of survey on physio-chemical characteristics of soil, the average soil inclination on ground-raised slopes was from 4.73 mm to 5.37 mm; the average soil acidity was from pH 6.47 to 6.73; the average soil humidity was within the scope of 0.57~1.70 %,; the average soil inclination on ground-cutting slopes was 9.17~10.43mm; the average soil acidity was pH 6.67~6.77 and the average soil humidity was within the scope of 0.53~1.27 %; considered overall, they showed generally satisfactory base materials for plant breeding. As a result of the number of sprouting individuals, the average sprouting number of individuals on test spots executed by Coir net with Seed spray construction methods and the average number of sprouting individuals on other test spots executed by furrow-digging with Seed spray and Straw mat-mulching measures were 1,172 number of per square meter and 970 number of per square meter respectively; thus they showed higher numerical value comparing with other test spots. Likewise, the average number of sprouting individuals on test spots of the ground-cutting slopes executed by Coir net with Seed spray method and the average number of sprouting individuals on other test spot executed by furrow-digger with Seed spray and Straw mat-mulching measures were found to be 1,107 number of per square meter and 1,105 number of per square meter respectively, whose numerical value showed rather higher other test spots. As a result of a survey on living plants' breeding index [dried weight], the weight in dried state on test spots executed by Coir net with Seed spray method and other test spots executed by furrow-digger with Seed spray and Straw mat-mulching measures on both ground-raised and ground-cutting slopes was found to be higher and showed similar characteristics statistically. As a result of survey on the surface-covering degree of ground-raised slopes, nine weeks after test construction, test spots executed by Coir net with Seed spray method and other test spots executed by furrow-digger with Seed spray and Straw mat-mulching measures showed commonly more than 70% of surface-covering degree, but other test spots showed only below 35% of surface covering degree; especially in case of test spots by Verdvol seed spray measures, they showed 10% of the lowest surface-covering. Surface-covering degree on the test spot of ground-cutting slopes nine weeks after test construction showed more than 75% both executed by Coir net with Seed spray construction method and executed by furrow-digger with Seed spray and Straw mat-mulching measures. As a result of survey on appearing plants on the test spots, there dominates Eragrostis curvula both on ground-raised slopes and on ground-cutting slopes with other seeding plant life's lower breeding and there appear intruders, such as Setaria viridis Beauv, Digitaria sanguinalis Scop, and Chenopodium album var.centrorubrum Makino. As for water-borne excavation and soil's washing-away on the slopes, there happened less washing-away and water-borne excavation with good breeding of plant life on test spots executed both by Coir net with Seed spray construction method and by furrow-digger with Seed spray and Straw mat-mulching measures, but there happened much more soil's washing-away along with water-home excavation at the test spot executed by Seed spray with measures. After the research results of test construction sites are examined overall, it's presumed that furrow-digger with Seed spray and Straw mat-mulching measures [interval between lines is 40cm, 5cm in depth] will be preferred to prevent erosion and water-home excavation of slopes located within the construction sites.

Temperature analysis of each coolant level in turning by a multiple comparison (다중비교를 이용한 선삭가공시 절삭유량에 따른 온도변화분석)

  • 박태준;양승한;이영문;김희술
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1033-1036
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    • 2001
  • The object of this paper is to find out a coolant level, which is economic and similar to the conventional level, high level, in cutting temperature. For this, new coolant level, called a low level, was proposed, which is about 1/4 of conventional level. And the cutting temperature of each coolant level in turning was analyzed using statistical method. Firstly, it was analyzed that the temperature mean of each coolant level is not equal by ANOVA-test. Secondly by Tukey's HSD, one of multiple comparisons, it was analyzed that the temperature mean of low level is similar to that of high level and different from that of none level.

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A Study on the Design of Throw-away Cutting Tool System for Deep Grooving or Cut-off Machining (깊은 홈 및 절단가공용 드로우어웨이식 초경공구 시스템의 설계에 관한 연구)

  • Kim, Hyeung-Chul;Lee, Woo-Young;Namgung, Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.1
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    • pp.123-130
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    • 1996
  • The procedure on the design of a new tungsten cabide throw-away cutting tool system for deep grooving or cut-off machining is suggested. For relieving the maximum stress level at the corner radius of the blade holder, the finite element method is used. Also the pulling test device is proposed for measuring the holding force of the insert between the blade holder and the insert considering the materials in contact and configuration parameters of the holder.

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A Modeling Method of Equivalent Vibratory System in End Milling (엔드밀링에서 등가 진동계 모델링)

  • 백대균;고태조;김희술
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.12
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    • pp.135-141
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    • 2003
  • For the analysis of machined surface topography and machine-tool chatter, the cutting system is considered to be a single degree of freedom system. This paper presents a modeling method of equivalent vibratory system for precision cutting in end-milling using an impact test, an Autoregressive Moving Average (ARMA) mode] and a bisection method It has been shown that the proposed modeling method provides a good identification of the cutting system. The advantages of the proposed method in comparison to the existing method are that it is very easy and accurate.

Rod Impact Test for the Determination of Dynamic Yield Stress of Metals (금속재료의 동적항복응력 결정을 위한 봉충격시험법)

  • 민옥기;이정민;남창훈;황재준
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.1
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    • pp.78-89
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    • 1993
  • A new theory based on the modified momentum and energy conservation has been proposed in order to overcome the drawbacks included in previous theories which are used for the determination of dynamic yield stresses and the investigation of dynamic behavior of metals. Then the improvements suggested by the new theory have been manifested through the analysis of the error included in the measurement of deformed length and through the comparison between the new theory, existing theories, and experimental results performed by previous workers. Meanwhile rod impact test has been performed which uses a compressed- air system for the acceleration of flat-ended cylindrical free-cutting brass rods. From the geomtrical measurements of deformed length, the dynamic yield stress of free-cutting brass has determined.

Development of a Gripper and a Cutter for the Automatic Harvest of Green Perilla Leaves (식용 들깻잎 수확 자동화 시스템의 그리퍼 및 절단 컷터 개발)

  • 송영호;장동일;방승훈;조한성
    • Journal of Biosystems Engineering
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    • v.28 no.6
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    • pp.497-504
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    • 2003
  • The objectives of this study were to develop a harvesting gripper for perilla leaves and test its performance, which was a partial work of the automated perilla leaves harvesting system development. The results of this study could be summarized as the followings: The shear forces for harvesting the perilla were measured. The measured results showed that the average shear force required was 12.13N for cutting the petioles attached to the perilla stalks, and the maximum of 17.42N. The inner diameter of air cylinder used was 6mm and the air pressure was maintained as 0.7㎫ during the tests. The time required for cutting perilla leaves could be adjusted by the control program and cutting operation could be done within 1- 10 seconds. The performance tests were conducted to harvest the perilla leaves by the gripper developed. The average success rates of cutting were 72.2% for the first test, 78.5% for the second, and 74.2% for the last. The perilla leaves were not damaged by the gripper The whole system operation could be finished within three seconds except the delay time for dropping harvested leaves.

Aerodynamic effects of subgrade-tunnel transition on high-speed railway by wind tunnel tests

  • Zhang, Jingyu;Zhang, Mingjin;Li, Yongle;Fang, Chen
    • Wind and Structures
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    • v.28 no.4
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    • pp.203-213
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    • 2019
  • The topography and geomorphology are complex and changeable in western China, so the railway transition section is common. To investigate the aerodynamic effect of the subgrade-tunnel transition section, including a cutting-tunnel transition section, an embankment-tunnel transition section and two typical scenarios for rail infrastructures, is selected as research objects. In this paper, models of standard cutting, embankment and CRH2 high-speed train with the scale of 1:20 were established in wind tunnel tests. The wind speed profiles above the railway and the aerodynamic forces of the vehicles at different positions along the railway were measured by using Cobra probe and dynamometric balance respectively. The test results show: The influence range of cutting-tunnel transition section is larger than that of the embankment-tunnel transition section, and the maximum impact height exceeds 320mm (corresponding to 6.4m in full scale). The wind speed profile at the railway junction is greatly affected by the tunnel. Under the condition of the double track, the side force coefficient on the leeward side is negative. For embankment-tunnel transition section, the lift force coefficient of the vehicle is positive which is unsafe for operation when the vehicle is at the railway line junction.