• Title/Summary/Keyword: cutting test

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Studies on the Cutting Management of Pasture during the Mid Summer Season IV. Effect of cutting times after lodging on dead matter build-up, regrowth yield and botanical composition of orchardgrass dominated pasture (고온기 초지의 예취관리에 관한 연구 IIV. 도복후 예취시기가 Orchargrass우점초지의 고사물 , 재생수량 및 식생구성율에 미치는 영향)

  • Park, M.S.;Lee, J.K.;Seo, S.;Han, Y.C.
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.7 no.2
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    • pp.87-91
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    • 1987
  • This study was carried out to investigate the effects of different cutting times at 0, 10 and 20 days after lodging on the percentage of dead plants and bare ground, live and dead matter build-up, and botanical composition of orchardgrass dominated pasture during the mid summer season. For the test, a randomized block design with 3 replications was treated with 3 different cutting times (July 17, July 27 and Aug. 6). The results obtained are summarized as follows: 1. The percentage of dead plants with cutting times at 0, 10 and 20 days after lodging was 26.3,41.7 and 46.7'%, respectively. 2. The percentage of bare ground with cutting times at 0, 10 and 20 days after lodging was 13.3,26.7 and 3 1.7%, respectively. 3. Dead matter build-up with cutting times at 0, 10 and 20 days after lodging was increased significantly with later cutting (p<0.05). The ratio of live and dead matter build-up with cutting times at 0, 10 and 20 days after lodging was 90.2:9.8, 47.7:52.3 and 39.1:60.9%, respectively. 4. Regrowth yield after lodging was decreased significantly (p<0.05) with later cutting time. 5. The percentage of legumes in botanical composition was increased greatly with later cutting time. The ratio of grasses and legumes with cutting times at 0, 10 and 20 days after lodging was 77.8:21.6,45.5: 50.3 and 36.5:61.7%, respectively.

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A Study on the Application of Acoustic Emission Measurement for the In-process Detection of Milling Tools' Wear and Chipping (밀링 공구마멸과 치핑의 검출을 위한 음향방출 이용에 관한 연구)

  • Yoon, J.H.;Kang, M.S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.11 no.1
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    • pp.31-37
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    • 1991
  • Acoustic emission(AE) signals detected during metal cutting were applied as the experimental test to sensing tool wear and chipping on the NC vertical milling machine. The in-process detection of cutting tool wear including chipping, cracking and fracture has been investigated by means of AE in spite of vibration or noise through intermittent metal cutting, then the following results were obtained 1) When the tool wear is increased suddenly, or the amplitude of AE signals changes largely, it indicates chipping or breaking of the insert tip. 2) It was confirmed that AE signal is highly sensitive to the cutting speed and tool wear. 3) At the early period of cutting, the wear were large and RMS value increased highly by the influence of minute chipping and cracking, etc. Therefore, the above situations should be considered for the time when the tool would be changed.

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A Study on the Machining Characteristics by the Internal Quality of Heat Resisting Steel (내열강의 내부품질에 따른 절삭가공 특성에 관한 연구)

  • 채왕석
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.1
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    • pp.24-29
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    • 2000
  • This paper is experimental study of machining characteristics about martensitic heat resisting steel STR11. Machining characteristics are different according to internal quality(chemical compositions, microscopic structure and nonmetallic inclusion) mechanical properties(tensile strength value impact value and hardness) and dynamic cutting force. Following are the results : 1. In analyzing internal quality test materials have typical martensite structure and a minute needle-shaped structure. 2. Tensile strength and reduction of area and hardness are larger. But values of elongation and impact values are smaller. Fracture surface of tensile specimen is ductile. 3, Cutting force is decreasing with cutting speed increasing 4. Cutting force is increasing with feed speed increasing.

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Characteristics of tool wear in cutting glass fiber reinforced plastics : the effect of physical properties of tool materials (유리섬유 강화 플라스틱(GERP) 절삭시의 공구마멸 특성)

  • 이원평;강명순
    • Journal of the korean Society of Automotive Engineers
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    • v.10 no.1
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    • pp.33-41
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    • 1988
  • A turning (facing) test on Glass Fiber Reinforced Plastics was performed with several tool materials, e.g., cemented carbides, cermet and ceramic, and the wear patterns and wear rate were analyzed to clarify the relation between physical(mechanical) properties and flank wear of cutting tool. The main results are obtained as follows: (1) When cutting speed is increased, the flank wear in every tool material grows the abnormal wear in the shape of triangle at a certain speed, i.e., a critical speed. (2) When cutting speed is increased, the wear rate in experimental tool material starts to increase remarkably at a critical speed. (3) The thermal conductivity among the properties of the tool material and the thermal crack coefficient of it are almost in proportion to the critical speed. (4) The order of performance in tool materials for cutting GFRP is K 10, M10, P20, TiC, CB.

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The Effect of Oxygen Introduction on Oxidation Resistance and Cutting Performance of Silicon Nitride Ceramics

  • Nagano, Mituyoshi;Sano, Hideaki;Sakaguchi, Shigeya;Zheng, Guo Bin;Uchiyama, Yasuo
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.857-858
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    • 2006
  • In order to clarify the wear resistance as cutting tools, the effect of oxygen addition on oxidation behavior of the ${\beta}-Si_3N_4$ ceramics with 5 mass% $Y_2O_3$ and 2 or 4 mass% $Al_2O_3$ was investigated by performing oxidation tests in air at $1300^{\circ}$ to $1400^{\circ}C$ and cutting performance tests. From test results, we could conclude that the mechanical properties of ${\beta}-Si_3N_4$ ceramics depending on oxygen introduction are much effective on cutting performance improvements of ${\beta}-Si_3N_4$ ceramics.

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Machining Technology of Scroll shape by Feed control method (이송속도 제어를 통한 스크롤 형상의 가공기술)

  • 심상우;강명창;김정석;정현출
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.05a
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    • pp.123-127
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    • 1999
  • This paper suggests the establishment of high-accuracy and high-efficiency machining method of scroll shape workpiece by using the feed control method. The cutting paths for machining the inside and outside surfaces of the scroll-shape workpiece are calculated, and the calculation method of the cutting chip areas based on the coordinate of the base circle is shown. A feed control method is proposed for a constant cutting area and cutting force. By machining test of scroll shape workpiece, The machined accuracy of wrap, tool wear, and surface roughness are evaluated. By this method, Reduction of the machining time and large increase of the efficiency can be expected.

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Cutting Characteristics Comparison between CBN and Coated CBN Tools in Turning SCM440 (SCM440의 선삭가공시 CBN공구와 CBN코팅공구의 절삭특성 비교)

  • Bang, H.I.;Shin, H.G.;Oh, S.H.;Kim, T.Y.
    • Journal of the Korean Society of Mechanical Technology
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    • v.13 no.3
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    • pp.31-37
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    • 2011
  • The purpose of this study is to investigate cutting characteristics and wear behavior in SCM440 steel with different cutting tools, CBN(Cubic Boron Nitride) and coated CBN. During the test coated CBN tool especially with TiAlN showed better wear resistance behavior than orginal CBN tools. In the interrupted cutting condition, axial groove affected tool surface with impact force during the turning operation. For advantageous turning parameter in the interrupted process it is recommendable that lower speed. Also surface roughness showed better behavior in the coated CBN tool conditions than normal CBN conditions. Mainly this is caused by reduced friction between material and tool surface with coated layer.

A novel approach to predict surface roughness in machining operations using fuzzy set theory

  • Tseng, Tzu-Liang (Bill);Konada, Udayvarun;Kwon, Yongjin (James)
    • Journal of Computational Design and Engineering
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    • v.3 no.1
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    • pp.1-13
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    • 2016
  • The increase of consumer needs for quality metal cutting related products with more precise tolerances and better product surface roughness has driven the metal cutting industry to continuously improve quality control of metal cutting processes. In this paper, two different approaches are discussed. First, design of experiments (DOE) is used to determine the significant factors and then fuzzy logic approach is presented for the prediction of surface roughness. The data used for the training and checking the fuzzy logic performance is derived from the experiments conducted on a CNC milling machine. In order to obtain better surface roughness, the proper sets of cutting parameters are determined before the process takes place. The factors considered for DOE in the experiment were the depth of cut, feed rate per tooth, cutting speed, tool nose radius, the use of cutting fluid and the three components of the cutting force. Finally the significant factors were used as input factors for fuzzy logic mechanism and surface roughness is predicted with empirical formula developed. Test results show good agreement between the actual process output and the predicted surface roughness.

Phase Transformation Characteristic of Nitinol Shape Memory Alloy with Annealing Treatment Conditions (어닐링 열처리 조건에 따른 NITINOL 형상기억합금의 상변환 특성 연구)

  • 여동진;윤성호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.426-429
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    • 2003
  • In this study, phase transformation characteristics of Nitinol shape memory alloy with 54.5wt%Ni-45.5wt%Ti were investigated by varying with annealing treatment and cutting conditions through DSC(differential scanning calorimetry). Annealing treatment conditions were considered as heat treated time of 5 min, 15 min, 30 min, and 45 min, heat treated temperature of 40$0^{\circ}C$, 50$0^{\circ}C$, 5$25^{\circ}C$, 55$0^{\circ}C$, 575$^{\circ}C$, $600^{\circ}C$, $700^{\circ}C$, 80$0^{\circ}C$, and 90$0^{\circ}C$, and environmental condition of heat treatment under vacuum or air. Cutting conditions were considered as no cutting, one side cutting, and two side cutting. Tensile test was also conducted on Nitinol shape memory alloy to investigate thermomechanical characteristics by varying with annealing heat treatment histories. According to the results, annealing treatment and cutting conditions were found to significantly affect on phase transformation and thermomechanical characteristics of Nitinol shape memory alloy.

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Surface Roughness Prediction of Interrupted Cutting in SM45C Using Coated Tool (초경피복공구를 이용한 기계구조용 탄소강의 단속절삭시 표면거칠기 예측)

  • Bae, Myung-Il;Rhie, Yi-Seon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.3
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    • pp.77-82
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    • 2014
  • In this study, we carried out the interrupted cutting of carbon steel for a machine structure (SM45C) with a CVD-coated tool and conducted an ANOVA test and a confidence interval analysis to find factors influence the surface roughness and to obtain a regression equation. We found that factor which mostly affects the surface roughness during interrupted cutting was the feed rate. The cutting speed and depth of the cut only had small effect on the surface roughness. From the result of a multi-regression analysis during an interrupted cutting experiment, we obtained regression equation. Its coefficient of determination was 0.918, indicating that the regression equation was predictable. Compared to continuous cutting, if the feed rate increases, the surface roughness will also increase during interrupted cutting.