• Title/Summary/Keyword: cutting performance

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An experimental study on the development and verification of NCC(new concrete cutting) system

  • Park, Jong-Hyup;Han, Jong-Wook
    • Structural Engineering and Mechanics
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    • v.65 no.2
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    • pp.203-211
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    • 2018
  • This paper introduces the development process of NCC(New Concrete Cutting) system and analyzes first verification test. Based on the first verification test results, some problems of NCC system have been newly modified. We carry out the second verification test. We tried to verify cutting performance and dust control efficiency of NCC system through the cutting test of concrete bridge piers. In particular, this verification test strives to solve the problem of concrete dust, which is the biggest problem of dry cutting method. The remaining dust problems in cutting section tried to solve through this verification test. This verification test of the NCC system shows that the dust problem of dry cutting method is closely controlled and solved. In conclusion, the proposed NCC method is superior to the dry cutting method in all aspects, including cutting performance, dust vacuum efficiency and cooling effect. The proposed NCC system is believed to be able to provide eco-friendly cutting technology to various industries, such as the removal of the SOC structures and the dismantling of nuclear plants, which have recently become a hot issue in the field of concrete cutting.

Development of Charging Container for Cutting Steel Plate and Evaluation of its Cutting Performance (강재 절단을 위한 장약용기의 개발과 절단 성능 평가)

  • Park, Hoon;Min, Gyeong-Jo;Cho, Sang-Ho;Suk, Chul-Gi
    • Explosives and Blasting
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    • v.36 no.2
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    • pp.10-18
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    • 2018
  • The shaped charge is used in explosive demolition of steel frame structure, but it was often not used because it was limited to use or impossible to supply at domestic and foreign. To solve this problem, we needed a device that could generate matal jets using industrial explosive. In this study, we made a charging container, which metal jets were generated when explosives were detonated. Cutting performance tests were carried out to evaluate the effect of cutting of a charging container on a steel plate of 25mm thickness. In addition, we compared the results between the numerical simulation of penetration process and cutting performance tests and then was evaluated a cutting performance for steel plates of 35mm and 70mm thickness.

An experimental study of cutting abilities of an abrasive water jet system (연마제 혼합액 제트의 절단 성능에 관한 연구)

  • 안영재;유장열;권오관;김영조
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.4
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    • pp.611-617
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    • 1989
  • A jet cutting system is a new concept of cutting device wihch requires high pressure up to thousands of atmospheric pressure. The use of water as a cutting medium brings in many of working advantages such as no dust, no gas, and no thermal distortion. And an introduction of abrasives into the water jet flow increases signigicantly cutting abilities and improves cutting performance. Cutting with abrasive water jet involves many operating variables, including design of the cutting system. For efficient cutting, the operating parameters have to chosen properly. In spite of several attempts to develop the cutting model theoretically, all of the optimization of the operating parameters is based upon exerimental results of each jet cutting system. In this paper, the effect of the parameters was measured and analysed in terms of pressure, abrasive, and transverse rate of a workpiece. Most of all, sufficient feeding of abrasives is the most important factor for efficient cutting performance.

Development of a Tool Deflection Compensation System for Precision End-milling (와이어 컷 방전가공에서 가공조건에 따른 신경회로망을 이용하누가공성의 평가)

  • 허현;강명창;김정석;황경현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.1044-1048
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    • 1997
  • Wire-cut EDM is used in Die manufacturing as the part of non-traditional cutting process, But,the determination of it's cutting condition with high efficiency and precision is difficult due to the influence of cutting environment and cutting mechanism. In this study, we examine the cutting performance of the SKD11 and Brass in wire-cut EDM and make the neural network which have the configuration of 5-12-2 and back-propagation learning rule. Through the neural network, we can appraise the cutting performance before working and determine the optimal cutting condition. By introducing this method to the W-cut EDM, we can enhance the cutting efficiency.

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Assessment of cutting performance and chip breaking characteristics with a nondimensional parameter consists of cutting condition and tool shape factor(l) -Orthogonal cutting- (절삭 조건과 공구 형상 인자로 구성된 무차원 파라미터에 의한 절삭 성능 및 칩절단 특성 평가(I))

  • LEE, Young-Moon;CHOI, Won-Sik;SEO, Seok-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.6
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    • pp.179-184
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    • 1994
  • In this study a nondimensional parameter, feed/land length(F/L) was introduced, and using this parameter, cutting performance and chip breaking characteristics of the groove and the land angle type chip formers were assessed. Specific cutting energy consumed and shape of broken chip with its breaking cycle time were appraised to find out the ranges of F/L value where efficient cutting and effective chip breaking could be achieved. C type chip was found out to be the most preferable in terms of cutting efficiency.

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Effect of Composition on Cutting Characteristics and Reliability Analysis of Ti(C,N) Cermet Tool (Ti(C,N)계 서메트 공구의 조성변화에 따른 절삭성능 및 신뢰도 분석)

  • Park, June-Seuk;Kim, Seong-Won;Kwon, Won-Tae;Kang, Shin-Hoo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.11
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    • pp.2336-2341
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    • 2002
  • When WC and group IV elements are added to Ti(C,N)-Ni cermet, microstructures of the cermet is changed. The change effects directly on the property of the material. In this study, the amount of WC and group IV elements of Ti(C,N) cermet tool was investigated. The composition of WC was changed from 5 to 20wt% to determine the effect of WC on the cutting performance of cermet tool. The more WC was added, the longer the tool life of the cermet tool was. The cermet with lwt% ZrC and l4wt% WC showed the best cutting performance among the investigated cermet tools. The cutting performance of cermet cutting tools suggests the possibility in interrupted cutting for reliability test experimentation was performed repeatedly with $Ti(C_{0.7},N_{0.3})- l4WC-1ZrC-20Ni$ cermet tool machining SCM440. The flank wear of cermet cutting tool at given time condition is suitable for Normal distribution and Log normal distribution by Chi squared test.

Effects of Cutting Frequency and Height on Agronomic Characteristics and Yield Performance of Sorghym-Sudangrass Hybrid (예취횟수와 예취높이가 수수-수단그라스 교잡종의 제형질 발현과 수량에 미치는 영향)

  • 박병훈;강정훈;유시용
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.8 no.1
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    • pp.26-32
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    • 1988
  • This study was conducted to determine the effects of cutting frequency and cutting height on agronomic characteristics and yield performance of sorghum-sudangrass hybrid, cv. Pioneer 855 F on the experimental field of Livestock Experiment Station, Suweon. The results are summarized as follows: 1. The relative contribution of leaf component to total yield was higher when the plants were cut frequently rather than when defoliated only a few times, and tend to be higher with high cutting. 2. Leaf Area Index (LAI) was the highest at the primary growth of two cutting times scheme and the first regrowth for three or four cutting times a year, but LAI, in general, was not related to cutting height. 3. Crop Growth Rate was the heighest at the first regrowth-plants grown in summer, and it was also related to the amount of stubble left at the previous cut. 4. Dead stubbles were not occurred when plants were cut before heading, but those were accompanied by the frequent and low cutting. 5. Total fresh fodder and dry matter yield were the highest at two times cut a year, and decreased with frequent cutting. The optimum cutting height at two times cut was ca. lOCm height stubble from the ground level, but yield increased with higher level cutting at the three or four times cut a year.

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Improvement of Surface Roughness by the Cutting Speed Control for Turning Operation (선삭에서 절삭 속도 제어를 통한 표면 거칠기 향상)

  • Choi, Jong-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.2
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    • pp.23-30
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    • 2008
  • As a basic machining process, turning is a widely used machining process in which a single-point cutting tool removes material from the surface of a rotating material. A common method of evaluating machining performance is to measure the surface roughness. In a turning operation, it is important to select cutting conditions for achieving high cutting performance. As a rule, cutting conditions can be classified into feed rate, depth of cut and insert radius. While cutting process even though cutting conditions are optimized, the average roughness can be deterioration due to wear of the cutting tool edge. In this study, the aim is to maintain the average roughness even though the cutting condition is irregularly changing within the predictable range due to the working environment. First, the surface roughness model influenced by cutting conditions is constructed based on the experimental results in a turning operation, Second, applying the sliding mode control theory to the turning operation model which is composed of the surface roughness model and the motor transfer function, the surface roughness is closed to the desired value. Finally, the effectiveness of this approach is demonstrated through the computer simulation.

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A study on a machining cycle and optimal cutting conditions on multi-satations (금속 절삭가공 공정의 최적 절삭 조건 및 가공주기 결정 방안 연구)

  • 황홍석;황규완
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1996.04a
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    • pp.104-107
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    • 1996
  • This paper focuses on a automation selection of optimal cutting conditions and cycle time for multi-spindle metal cutting machines based on machining parameters and tool change schemes which are the two most common terms used in the metal cutting. In this research we used two step generative approach, step 1 is mathematical modeling for the selection fo optimal cutting conditions and the other is GMDH-Type modeling to estimate the system performance evaluation. We developed computer programs for these models and the fitting manufacturing examples are applied to this model and it was shown that the proposed approach has a good potential and offers a valuable tools to analyse the metal cutting system.

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Comparison of Cutting Characteristics between Cermet, Carbide and Coated Carbide Tools in Turning (선삭가공에서 서멧과 초경 및 코팅 초경공구의 절삭특성 비교)

  • 안동길
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.5
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    • pp.186-194
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    • 2000
  • The purpose of this study is to investigate the difference in cutting characteristics of cermet, carbide and coated carbide tools in the similar application range via turning test of various conditions. The cermet and carbide tools in the range of ISO P10 grade were developed using optimum compositions with a view to obtaining a high toughness and hardness by PM process. First mechanical properties were characterized on these tools. Experimental results of wear behaviour and resistance to fracturing were presented and discussed in the turning of gray cast iron and alloy steels by cermet, carbide and coated carbide tools. The coated carbide tool shows similar cutting performance compared to the cermet, while the cermet has better combination of wear resistance and toughness of high speed (V=500m/min) cutting in comparison with carbide and coated carbide tools, and also shows a potentiality for cast iron cutting. Fe adhesive behaviour on the tools and surface roughness of workpieces were explained by chemical affinity between tools and workpieces.

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