• 제목/요약/키워드: cutting parameter

검색결과 212건 처리시간 0.022초

Z-map과 절삭계수를 이용한 볼엔드밀의 평균절삭력 예측 (Prediction of Mean Cutting Force in Ball-end Milling using 2-map and Cutting Parameter)

  • 황인길;김규만;주종남
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.179-184
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    • 1995
  • A new cutting parameter is defined in the spherical part of ball end-mill cutter. A series of slot cutting experiments were carried out to obtain the cutting parameter. The cutter contact area is expressed as the grid posiotion in the cutting plane using Z map. The cutting forces in each grid are calculated and saved as force map, prior to the average cutting forces calculation. The cutting force, in the arbitrary cutting area, can be easily calculated by summing up the cutting forces of the engaged grid in the force map. This model was verified in the inclined surface cutting by cutting test of a cylindrical part.

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절삭 조건과 공구 형상 인자로 구성된 무차원 파라미터에 의한 절삭 성능 및 칩절단 특성 평가(I) (Assessment of cutting performance and chip breaking characteristics with a nondimensional parameter consists of cutting condition and tool shape factor(l) -Orthogonal cutting-)

  • 이영문;최원식;서석원
    • 한국정밀공학회지
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    • 제11권6호
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    • pp.179-184
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    • 1994
  • In this study a nondimensional parameter, feed/land length(F/L) was introduced, and using this parameter, cutting performance and chip breaking characteristics of the groove and the land angle type chip formers were assessed. Specific cutting energy consumed and shape of broken chip with its breaking cycle time were appraised to find out the ranges of F/L value where efficient cutting and effective chip breaking could be achieved. C type chip was found out to be the most preferable in terms of cutting efficiency.

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GT를 이용한 Web 기반 절삭변수 검색시스템의 개발 (The Development of the Web Based Cutting Parameter Selection System Using Group Technology)

  • 이성열;곽규섭
    • 산업공학
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    • 제15권3호
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    • pp.308-315
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    • 2002
  • This study presents the web based cutting parameter selection system using Group Technology (GT). The GT is basically applied to classify and code the work material and cutting process which are main factors to affect cutting parameter selection. The proposed system has been designed to electronically select proper cutting conditions based on the stored GT database. The existing approaches used in most small and medium sized companies are basically to use manufacturing engineer's experience or to find the recommended values from the manufacturing engineers handbook. These processes are often time consuming and inconsistent, especially when a new engineer is involved. Consequently, the proposed system could automatically and consistently generate the proper cutting conditions (feed, depth of cut, and cutting speed) as soon as relatively simple data input is given thanks to the classified GT database.

2차원 절삭시의 각종 파라메터와 음향 방출 신호와의 상호 관계에 관한 연구 (A Study on the Correlation of Orthogonal Cutting all sorts Parameter and Acoustic Emission Signal)

  • 김재열;심재기;박환규;오환교
    • 한국정밀공학회지
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    • 제8권1호
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    • pp.74-83
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    • 1991
  • A study on the Correlation of Orthogonal Cutting Parameter (Cutting speed, Depth of cut, Feed Rate) and Acoustic Emission Signal. It is well known that acoustic emission (AE) is the emission of elastic wave resulting from the deformation and fracture of materials. This study estabished correlation of orthogonal cutting parameter and AE signal, and researched into in-process monitoring of tool wear and failure. The results are as follow; 1. AE RMS was under the influence of cutting speed but hardly influenced by depth of cut and feed rate. 2. AE RMS was under the influence of flank wear. 3. AE count rate increased by increased cutting speed. 4. AE RMS value was rapidly increased in 130 m flank wear.

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SM25C 재질의 엔드밀 가공을 위한 개선된 절삭파라미터 선정 (The Improved Cutting Parameter Design of End-milling for SM25C Material)

  • 임성훈;김경환
    • 한국기계가공학회지
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    • 제11권4호
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    • pp.31-38
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    • 2012
  • In this paper, we selected primary cutting parameters that influence on surface roughness of cut bottom surface in end-milling for SM25C material. Those are overhang, depth of cut, feed rate and spindle speed. And then performed orthogonal array experiment and ANOVA by Taguchi method to determine that improved level combination of cutting parameters for betterment of working efficiency and surface roughness one of quality characteristics. And we verified a advisability of prediction model by verification test about level combination. From the results, main cutting parameter influences on surface roughness is spindle speed and the next is feed rate.

선반작업에서 실험계획법을 이용한 표면 거칠기에 관한 연구 (A Study on the Surface Roughness Using the Design of Experiment in Turning Process)

  • 홍민성
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.519-524
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    • 2000
  • This paper presents a study of surface roughness prediction model by experimental design in turning operation. Regression analysis technique has been used to study the effects of the cutting parameters such as cutting speed, feed and depth of cut on surface roughness. The experiment has been conducted using coated tungsten carbide inserts without cutting fluid. The reliability of the surface roughness model as a function of the cutting parameters has been estimated. The results show that the experimental design used in cutting process is a method to estimate the effects of cutting parameter on surface roughness.

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절삭 가공시 무차원 파라미터에 의한 칩 절단특성 (Chip breaking characteristics using non-dimensional parameter in metal cutting)

  • 최원식
    • 한국산업융합학회 논문집
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    • 제2권2호
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    • pp.181-186
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    • 1999
  • For an unmanned machining system, the control and disposal of chips is one of the most serious problems at present. In order to perform chip control, feed/land length($F_L$) was introduced, and using this parameter, the cutting performance and chip breaking characteristics of groove-type and the land -angle-type chip formers were assessed. The specific cutting energy consumed and the shape of broken chips with its breaking cycle time were evaluated to find out the ranges of $F_L$ value where efficient cutting and effective chip breaking could be achieved. The C type chip was found to be the most preferable from the view point of cutting efficiency.

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Improvement of Surface Integrity in Hard Turning With Sensitivity Analysis of Cutting Parameter

  • Kong, Jeong-Heung;Park, Man-Jin;Kim, Jin-Hyun;Jang, Dong-Young;Han, Dong-Chul
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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    • pp.321-322
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    • 2002
  • This paper presents study of effects of cutting parameters such as cutting speed, feed rate and depth of cut on the surface roughness in hard turning. Taguchi Method and linear regression model of design parameters were utilized to identify the controlling process parameters that can monitor the surface roughness in the hard turning operation. In the process optimization, experimental planning was performed using the orthogonal array and concept of the signal-to-noise ratio. Cutting parameters such as speed, feed rate, and depth of cut were selected as process parameters and the ANOVA analysis showed that feed rate and cutting speed had more effect on the roughness variation that depth of cut.

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공구파손검출을 위한 시스템인식에 관한 연구 (A Study on the System Identification for Detection of Tool Breakage)

  • 사승윤
    • 한국생산제조학회지
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    • 제9권5호
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    • pp.144-149
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    • 2000
  • The demands for robotic and automatic system are continually increasing in manufacturing fields. There have been many studies to monitor and predict the system, but they have mainly focused upon measuring cutting force, and current of motor spindle, and upon using acoustic sensor, etc. In this study, time series sequence of cutting force was acquired by taking advantage of piezoelectric type tool dynamometer. Radial cutting force was obtained from it and was available for useful observation data. The parameter was estimated using PAA(parameter adaptation algorithm) from observation data. ARMA(auto regressive moving average) model was selected for system model and second order was decided according to parameter estimation. Uncorrelation test was also carried out to verify convergence of parameter.

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선삭가공에서 공구파손 검출 시스템 인식에 관한 연구 (A Study on the System Identification of Tool Breakage Detection in Turning)

  • 사승윤
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1999년도 추계학술대회 논문집 - 한국공작기계학회
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    • pp.40-45
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    • 1999
  • The demands for robotic and automatic system are continually increasing in manufacturing fields. There have been many studies to monitor and predict the system, but they have mainly focused upon measuring cutting force, and current of motor spindle, and upon using acoustic sensor, etc.In this study, time series sequence of cutting force was acquired by taking advantage of piezoelectric type tool dynamometer. Radial cutting force was obtained from it and was available for useful observation data. The parameter was estimated using PAA (parameter adaptation algorithm) from observation data. ARMA(auto regressive moving average) model was selected for system model and second order was decided according to parameter estimation. Uncorrelation test was also carried out to verify convergence of parameter.

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