• Title/Summary/Keyword: cutting formula

Search Result 44, Processing Time 0.022 seconds

A Study on the Dissipation Energy of Plate due to Cutting

  • Lee, J. W.;Hong, S. J.
    • Journal of Ship and Ocean Technology
    • /
    • v.1 no.1
    • /
    • pp.48-56
    • /
    • 1997
  • This paper deals with the energy dissipation of ductile metal plate due to cutting. By using nondimensional analysis, we present that the dissipation energy of tearing behaviour can be formulated as a function of slenderness ratio expressed by cutting length, yield stress, plate thickness and elastic modulus. The validity of the proposed formula for Al-alloy, copper and mild steel is demonstrated by comparing the proposed formula with experimental results, which are shown in good agreements except for thick mild steel plate.

  • PDF

A Study on the Construction of an Artificial Neural Network for the Experimental Model Transition of Surface Roughness Prediction Results based on Theoretical Models in Mold Machining (금형의 절삭가공에서 이론 모형 기반 표면거칠기 예측 결과의 실험적 모형 전환을 위한 인공신경망 구축에 대한 연구)

  • Ji-Woo Kim;Dong-Won Lee;Jong-Sun Kim;Jong-Su Kim
    • Design & Manufacturing
    • /
    • v.17 no.4
    • /
    • pp.1-7
    • /
    • 2023
  • In the fabrication of curved multi-display glass for automotive use, the surface roughness of the mold is a critical quality factor. However, the difficulty in detecting micro-cutting signals in a micro-machining environment and the absence of a standardized model for predicting micro-cutting forces make it challenging to intuitively infer the correlation between cutting variables and actual surface roughness under machining conditions. Consequently, current practices heavily rely on machining condition optimization through the utilization of cutting models and experimental research for force prediction. To overcome these limitations, this study employs a surface roughness prediction formula instead of a cutting force prediction model and converts the surface roughness prediction formula into experimental data. Additionally, to account for changes in surface roughness during machining runtime, the theory of position variables has been introduced. By leveraging artificial neural network technology, the accuracy of the surface roughness prediction formula model has improved by 98%. Through the application of artificial neural network technology, the surface roughness prediction formula model, with enhanced accuracy, is anticipated to reliably perform the derivation of optimal machining conditions and the prediction of surface roughness in various machining environments at the analytical stage.

The Effect of Back Rake Angle of Tool for Specific Cutting Resistance in Turning (선삭에서 공구의 윗면경사각이 비절삭저항에 미치는 영향)

  • 김정현
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.7 no.6
    • /
    • pp.80-89
    • /
    • 1998
  • Back rake angle of tool is one of the fundamental effects to the cutting ability. In this paper, for several back rake angle of lathe tool (-5$^{\circ}$ , 0$^{\circ}$ , 5$^{\circ}$ , 10$^{\circ}$ , 15$^{\circ}$ ), we experimentally examine cutting forces via orthogonal cutting. Using measured cutting forces, a formula for specific cutting resistance is derived according to the variation of tool angle. Also, the measured cutting forces are analyzed in both time and frequency domain. Cutting parameters are obtained by measuring the thickness of chip, and the effect of the back rake angle of tool is manifested. This study maintains the predicted cutting model with improved accuracy.

  • PDF

Investigation of the LPG Gas Explosion of a Welding And Cutting Torch at a Construction Site

  • Lee, Su-kyung;Lee, Jung-hoon;Song, Dong-woo
    • Korean Chemical Engineering Research
    • /
    • v.56 no.6
    • /
    • pp.811-818
    • /
    • 2018
  • A fire and explosion accident caused by a liquefied petroleum gas (LPG) welding and cutting torch gas leak occurred 10 m underground at the site of reinforcement work for bridge columns, killing four people and seriously injuring ten. We conducted a comprehensive investigation into the accident to identify the fundamental causes of the explosion by analyzing the structure of the construction site and the properties of propane, which was the main component of LPG welding and cutting work used at the site. The range between the lower and upper explosion limits of leaking LPG for welding and cutting work was examined using Le Chatelier's formula; the behavior of LPG concentration change, which included dispersion and concentration change, was analyzed using the fire dynamic simulator (FDS). We concluded that the primary cause of the accident was combustible LPG that leaked from a welding and cutting torch and formed a explosion range between the lower and upper limits. When the LPG contacted the flame of the welding and cutting torch, LPG explosion occurred. The LPG explosion power calculation was verified by the blast effect computation program developed by the Department of Defense Explosive Safety Board (DDESB). According to the fire simulation results, we concluded that the welding and cutting torch LPG leak caused the gas explosion. This study is useful for safety management to prevent accidents caused by LPG welding and cutting work at construction sites.

On the Grounding Damage of Ship Bottom Stiffened Platings(Part II : Damage Prediction Formula) (좌초시 선저보강판의 손상에 관한 연구(제2보 : 손상추정식))

  • Jeom-Kee Paik;Tak-Kee Lee
    • Journal of the Society of Naval Architects of Korea
    • /
    • v.31 no.4
    • /
    • pp.119-129
    • /
    • 1994
  • The aim of the present study is to derive an empirical formula relating the absorbed energy and the cutting length for longitudinally stiffened steel palates which are cut by a wedge, idealizing the ship bottom stiffened platings in groundings. This study is based on the test results and the investigations of some parameters affecting the cutting response, described in Part I. By dimensionless ana1ysis of the test results obtained in a quasi-static loading condition, the energy absorbed while a longitudinally stiffened plate is cut by a wedge is expressed as functions of the cutting length, the yield stress, the equivalent plate thickness and the wedge angle. Also, the dynamic effects are incorporated into the static formula such that the proposed formula can be applied to the impact loading situations. The validity of the proposed formula is checked by comparing with the results obtained by the other existing formulas or by the drop-hammer tests.

  • PDF

A study on the slot cutting in granite by high speed water jet (초고압수에 의한 화강석절삭에 대한 연구)

  • ;;Ryu Chang-ha
    • Tunnel and Underground Space
    • /
    • v.4 no.2
    • /
    • pp.92-101
    • /
    • 1994
  • Water jet has been employed in extraacton of minerals for many years but the applications of low pressure jent s ar emodfined to some fields. With increasing strength of equipment it is possible to consider the use of high speed water jets for cutting hard rock. The high speed water jet technology is applied to various engineering fiels such as precessing rocks, quarrying rocks, mechanical fracturing as wel as rock excavation under the sea. For slot cutting in rocks with high speed water jets it is necessary to establish the empirical formula for estiamation of the cutting depth. The cutting depth is influenced by cutting parameters such as driving pressure, traverse speed, standoff distance, and shape and diameter of nozzel. Tests were carried out with a variety of cutting parameters on three types of granite. Nozzle pressures ranged from 1,200 to 2,800 bar, traverse speeds from 0.45 to 10.38 cm/min, standoff distances from 4.5 to 13.5 mm, and three types of nozzle diameter were used.

  • PDF

A Study of New Quick Tool-Life Testing Method (II) - The Developement a New Testing Method of Step-Cutting - (새로운 急速 工具壽命 試驗法에 관한 硏究 II)

  • 오양균;정동윤
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.11 no.1
    • /
    • pp.154-159
    • /
    • 1987
  • In the previously reported Part I, the behavior of the flank wear for carbide tool was studied as a preceeding step to present a simple method for Quick Tool-Life Testing, and the following general equation was obtained $W_{f}$ =(a+bt) $V^{m}$ . In this study the following step-cutting formula for the constants a, b and m in the above general model is derived by using step-cutting data [a numerical formula] To check the validity of the above formula, the comparison is made between the tool-life equation inferred in this method and that inferred in the conventional tool-life testing method, when the wear criterion is 0.3mm. The equation obtained in the present method is V(T')$^{0.57}$=1763 whereas the equation obtained in the conventional tool-life testing method is V(T)$^{0.56}$=1605 The results of the above two formula are satisfactory and also verify the validity of the present research.earch.

A study on the investigation of AE during orthogonal metal cutting (2次元 切削時 發생하는 AE에 관한 硏究)

  • Kang, Myung-Soon;Choi, Seong-Joo;Park, Hyun
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.10 no.6
    • /
    • pp.906-915
    • /
    • 1986
  • This study reviewed the theory of acoustic emission applying generation of acoustic emission in metal cutting and proposed a relationship between fundamental cutting parameters and the root mean square (RMS) voltage of the acoustic emission on the basis of the mechanics of the orthogonal cutting operation. Experimental results are presented for 6063-T5 Auminum and the validity of this relationship is evaluated by a series of tests varying cutting speed, feed rate and rake angle in orthogonal cutting. The original formula derived theoretically has been modified in order to utilize independent of fundamental cutting parameters. RMS voltage of acoustic emission depends on cutting speed and strain rate, but it is not much affected by feed rate. Applying lubricant, the drop of RMS level has been observed.

Characteristics of tool wear in cutting of glass fiber reinforced plastics (유리섬유 강화 플라스틱 절삭시의 공구마멸 특성)

  • 강명순;이원평
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.12 no.5
    • /
    • pp.1055-1062
    • /
    • 1988
  • The characteristics of tool wear and the machinability in cutting of GFRP have been studied. The wear behavior of carbide insert tools(P20, M10, K10) and Cermet in TiC grade was studied by turning of changing the cutting condition. Machinability could be estimated as the following empirical formula, CT$^{n}$ =W The main results obtained are as follows: (1) Dependence of rate of tool wear on cutting speed; with increases of cutting speed, the rate of tool wear initially increases gradually(1st range), then it increases proportionally to cutting speed(2nd range), and finally the rate is constant(3rd range). (2) When the contact length has a main, effect on tool wear, the cutting speed does nit affect the tool wear. On the contrary, the cutting speed has a main effect on tool wear, the contact length does not affect the tool wear. (3) The order of machinability is K10, M10, P20 and Cermet in TiC grade.