• 제목/요약/키워드: cutting dynamics

검색결과 129건 처리시간 0.025초

ARMA 모델링과 스펙트럼분석법에 의한 가공시스템의 진단에 관한 연구 (A Study on Diagnostics of Machining System with ARMA Modeling and Spectrum Analysis)

  • 윤문철;조현덕;김성근
    • 한국생산제조학회지
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    • 제8권3호
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    • pp.42-51
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    • 1999
  • An experimental modeling of cutting and structural dynamics and the on-line detection of malfunction process is substantial not only for the investigation of the static and dynamic characteristics of cutting process but also for the analytic realization of diagnostic systems. In this regard, We have discussed on the comparative assessment of two recursive time series modeling algorithms that can represent the machining process and detect the abnormal machining behaviors in precision round shape machining such as turning, drilling and boring in mold and die making. In this study, simulation and experimental work were performed to show the malfunctioned behaviors. For this purpose, two new recursive approach (REIVM, RLSM) were adopted fur the on-line system identification and monitoring of a machining process, we can apply these new algorithm in real process for the detection of abnormal machining behaviors such as chipping, chatter, wear and round shape lobe waviness.

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발전소 배관지지용 유압완충기의 동특성 모델링 해석 (Modeling and Analysis of the Dynamic Characteristics of Pipe Supporting Hydraulic Snubber in Electric Power Plant)

  • 이재천;황태영
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.87-91
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    • 1997
  • This paper presents the modeling and analysis of dynamic characteristics of hydraulic snubber in electric power plant. The nonlinear state equations of 9th order to describe the dynamics of the snubber was established by Sirnulink. The simulation results show that the hydraulic snubber reacts as like the conventional shock absolvers to the high pulse shock load. The snubber also shows the peculiar characteristics to the small step load, which are temporary locking displacements of control valves and same steady-state pressures of all internal chambers in the snubber.

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스토케스틱 방법에 의한 공작기계의 안정성 해석

  • 김광준
    • 한국정밀공학회지
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    • 제1권1호
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    • pp.34-49
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    • 1984
  • The stability of machine tool systems is analyzed by considering the machining process as a stochastic process without decomposing into machine tool structural dynamics and cutting processes. In doing so the time series analysis technique developed by Wu and Pandit is applied systematically to the relative vibration between cutting tool and work- piece measured under actual working conditions. Various characteristic properties derived from the fitted ARMA(Autoregressive Moving Average) Models and those from raw data directly are investigated in relation with the system stability. Both damping ratio and absolute value of the characteristic roots of the AR part of the most significant dynamic mode are preferred as stability indicating factors to the other pro-perties such as theoretical variance .gamma. (o) or absolute power of the most dominant dynamic mode. Maximum aplitude during a certain interval and variance estimated from raw data are shown to be very sensi- tive to the type of the signal and the location of measurement point although they can be obtained rather easily. The relative vibration signal is also analyzed by FFT(Fast Fourier Transform) Analyzer for the purpose of comparison with the spectrums derived from the fitted ARMA models.

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자이로 스코프 효과를 고려한 밀링 채터 안정성 해석 (Milling Chatter Stability Analysis in Consideration of Gyroscopic Effect)

  • 박재현;홍성욱;김현수;박중윤
    • 한국정밀공학회지
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    • 제17권2호
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    • pp.58-63
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    • 2000
  • The dynamics of spindle-bearing-workpiece system significantly affects the cutting condition and stability in milling process. The present paper investigates the chatter stability of milling process due to the change in the dynamics of spindle-bearing-workpiece systems. In particular, the present paper focuses on chatter stability due to the presence of gyroscopic effect. An eigenvalue problem approach to the stability of milling process is extensively used in this paper. To incorporate the rotational speed dependent gyroscopic effect, an iterative algorithm is proposed. A numerical example is provided for examining the chatter stability problem in the presence of gyroscopic effects.

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System dynamic modeling and scenario simulation on Beijing industrial carbon emissions

  • Wen, Lei;Bai, Lu;Zhang, Ernv
    • Environmental Engineering Research
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    • 제21권4호
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    • pp.355-364
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    • 2016
  • Beijing, as a cradle of modern industry and the third largest metropolitan area in China, faces more responsibilities to adjust industrial structure and mitigate carbon emissions. The purpose of this study is aimed at predicting and comparing industrial carbon emissions of Beijing in ten scenarios under different policy focus, and then providing emission-cutting recommendations. In views of various scenarios issues, system dynamics has been applied to predict and simulate. To begin with, the model has been established following the step of causal loop diagram and stock flow diagram. This paper decomposes scenarios factors into energy structure, high energy consumption enterprises and growth rate of industrial output. The prediction and scenario simulation results shows that energy structure, carbon intensity and heavy energy consumption enterprises are key factors, and multiple factors has more significant impact on industrial carbon emissions. Hence, some recommendations about low-carbon mode of Beijing industrial carbon emission have been proposed according to simulation results.

동절삭력 모델 해석 및 응용

  • 김희술
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1990년도 춘계학술대회 논문집
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    • pp.1-14
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    • 1990
  • 공작기계를 설계하거나 이의 경제적인 사용을 위해서는 가장 기본적으로 절삭력의 예측이 필요하며, 절삭력의 예측 정밀도를 향상 시키기 위해서는 공작기계의 구조동력할(machine tool structural dynamics) 과 공구와 공작물 간의 절삭 작용에서 발생되는 동적인 거동 즉 절삭동력학(cutting dynamics)에 대한 이해가 선행되어야 한다. 또한 기계의 구조적 특성과 절삭작용의 특성이 포함된 절삭력을 적절한 센서에 의하여 측정하여 이를 분석함으로서 기계의 구조적 특성이나 절삭작용에 대한 특성을 파악할 수 있다. 본 강연은 동절삭력 모델의 유도 과정과 이 모델을 이용하여 절삭력을 예측한 결과를 정절삭력 모델 및 절삭시험 결과와 비교 하고 절삭력을 활용하여 공구상태의 파악, 절삭상태의 파악, 공작기계의 경제적 이용방법에 활용하는 예를 소개하고자 한다.

Drill가공의 형상정도에 의한 Chatter발생 규명 (The Identification of drilling chatter on the machining accuracy)

  • 박종권;성활경
    • 한국정밀공학회지
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    • 제12권5호
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    • pp.18-24
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    • 1995
  • Drilling chatter is regenerative type self-excited vibration and can be predicted by the measurments of the dynamic compliance between tool and workpiece based on structural dynamics and cutting dynamics. This paper describes the theoretical prediction about drilling chatter and the mechanism of the formation of multi-coner shape in holes by drilling chatter. By the experiments and theoretical study, it is found that the odd number of multi-coner shape is always generated by drilling chatter.

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음압을 이용한 선삭작업에서의 채터감시 및 제어 (Monitoring and Control of Turning Chatter using Sound Pressure)

  • 이성일
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1996년도 추계학술대회 논문
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    • pp.85-90
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    • 1996
  • In order to detect and suppress chatter in turning processes a stability control methodology was studied through manipulation of spindle speeds regarding to chatter frequencies. The chatter frequency was identified by monitoring and signal processing of sound pressure during turning on a lathe. The stability control methodology can select stable spindle speeds without knowing a prior knowledge of machine compliances and cutting dynamics. Teliability of the developed stability control methodology was verified through turning experiments on an engine lathe. Experimental results show that a microphone is an excellent sensor for chatter detection and control

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Surface wettability and contact angle analysis by dissipative particle dynamics

  • Lin, Tzung-Han;Shih, Wen-Pin;Chen, Chuin-Shan
    • Interaction and multiscale mechanics
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    • 제5권4호
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    • pp.399-405
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    • 2012
  • A dissipative particle dynamics (DPD) simulation was presented to analyze surface wettability and contact angles of a droplet on a solid platform. The many-body DPD, capable of modeling vapor-liquid coexistence, was used to resolve the vapor-liquid interface of a droplet. We found a constant density inside a droplet with a transition along the droplet boundary where the density decreased rapidly. The contact angle of a droplet was extracted from the isosurfaces of the density generated by the marching cube and a spline interpolation of 2D cutting planes of the isosurfaces. A wide range of contact angles from $55^{\circ}$ to $165^{\circ}$ predicted by the normalized parameter ($|A_{SL}|/B_{SL}$) were reported. Droplet with the parameters $|A_{SL}|>5.84B{_{SL}}^{0.297}$ was found to be hydrophilic. If $|A_{SL}|$ was much smaller than $5.84B{_{SL}}^{0.297}$, the droplet was found to be superhydrophobic.

외부 교란에 대한 Burke-Schumann 화염에서 형상과 열방출량을 통한 응답 특성 파악 (The Response of the Burke-Schumann Flame to External Excitation with Flame Shape and Heat Release)

  • 김태성;안명근;황정재;정찬영;권오채;윤영빈
    • 한국연소학회지
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    • 제22권1호
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    • pp.32-38
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    • 2017
  • This paper shows the dynamics of the Burke-Schumann flame. To show flame dynamics, this paper measures the flame surface and heat release rate. The flame shape is divided into three types with forcing frequencies. When the forcing frequency is lower than 120 Hz, the upper region of flame is cut. The flame is stagnant with 220 to 280 Hz forcing frequencies. The rest conditions of forcing frequencies make the connected wave shape of flame. The heat release rate is expressed by the flame transfer function. The gain of the flame transfer function is similar with the oscillation magnitude of the flame area except for flame cutting conditions. The flame is cut because the fuel is not supplied to upper flame region.