• 제목/요약/키워드: cutting dynamics

검색결과 129건 처리시간 0.031초

밀링공정에서 구동 액츄에이터에 의해 발생하는 외란 억제를 위한 제어 (Controller Design for Disturbance Rejection Created By Driving Actuator in Milling Process)

  • 양우석;심영복;이건복
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
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    • pp.51-56
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    • 2001
  • This work describes reduction of disturbance created by driving actuator in milling process. To the end, controller includes disturbance dynamics. Experimently it is shown that steady disturbance can be rejected to a certain degree.

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고속 CNC 선반의 동특성 해석과 채터 예측 (Dynamic Characteristics Analysis and Chatter Prediction in High Speed CNC Lathe)

  • 이우석;이신영;이장무
    • 한국정밀공학회지
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    • 제16권7호
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    • pp.151-157
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    • 1999
  • Vibrations in machine tools make many problems in precision, production efficiency, and machine performance. The relative vibration between a workpiece and a tool is very complicated due to many sources. In this study, the dynamic characteristics of a newly developed CNC lathe were analyzed and its chatter characteristics were predicted by a chatter analysis method using finite element analysis and 3 dimensional cutting dynamics. The simulated results showed very complex characteristics of chatter vibration and the borderline of limiting depth of cut was used as the stability limit. To check the validity of this method, cutting tests were done in the CNC lathe using a boring bar as a tool because boring process is very weak due to long overhang . The experimental results showed that the simplified borderline was to be considered as limiting depth of cut at which the chatter vibration starts and the stability limits depended on various cutting parameters such as cutting speed, feed and nose radius of tool.

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버블을 이용한 미세칩 제거장치의 개발 (Development of Micro-chip Removal Equipment Using Bubble)

  • 최성윤;권대규;이세한;박태현;왕덕현
    • 한국기계가공학회지
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    • 제20권10호
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    • pp.88-94
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    • 2021
  • Machining operations require the removal of chips to keep the water-soluble cutting oil clean and fresh throughout the operation time. Water-soluble cutting oil for metal processing is diluted using a 3-8% solution in water which is generally replaced every three to six months. This study aims to develop multiple purification devices to efficiently remove fine contaminating particles from water-soluble cutting oil. The 2D concept designs were created using AutoCAD. The designs were drawn using the 3D modelling feature of CATIA. Flow analysis was performed in a bubble purifier using Ansys computational fluid dynamics (CFD). This analysis has aided in improving the design and structure of the device to create the final prototype. Experiments were conducted to check the prototype's performance. Comparisons of the effects of each process variable on the experiment was carried out using ANOVA.

장백산지역(長白山地域) 잣나무-활엽수(闊葉樹) 천연림(天然林) 택벌(擇伐) 적지내(跡地內) 천연갱신(天然更新) 특성(特性) (Natural Regeneration Characteristics of Pinus koraiensis-Broadleaved Forests after Selective Cutting in Mt. Changbai)

  • 김영환;이돈구;강호상
    • 한국산림과학회지
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    • 제94권1호통권158호
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    • pp.6-10
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    • 2005
  • 장백산지역 잣나무-활엽수 천연림에서 택벌 후 28년이 경과한 임분을 대상으로 경과시간이 다른 벌채적지의 천연갱신 유묘와 치수의 동태를 분석하였다. 택벌 후 28년이 경과하는 동안 벌채적지에서는 총 16개 수종의 천연갱신 유묘와 치수가 나타났고, 자연회복 초기의 천연갱신 유묘와 치수의 종 출현 비율은 56%이었으며 갱신수종은 주로 부게꽃나무, 고로쇠나무, 당단풍, 등 단풍나무류와 흰털귀룽, 다릅나무 등이었다. 택벌 후 산림의 자연회복 시간이 증가함에 따라 임내에는 잣나무, 복장나무, 난티나무 등 내음성 수종의 유묘와 치수가 나타났으며 이런한 갱신수종의 출현비율은 천연갱신된 전체 종 수의 75% 이상이었으며, 19년정도 지난 후에는 큰 변화가 없었다. 벌채 적지에서 5~10년 경과하였을때 천연갱신 유묘와 치수의 분포밀도는 ha당 5,500~6,100본으로 비교적 적었고, 벌채 후 15년이 지난 뒤 임내에 나타나는 천연갱신 유묘와 치수는 7,500본/ha 정도로 증가하였고 그 이후에는 변화가 크게 나타나지 않았다.

분자동력학을 이용한 공구형상에 따른 미소절삭현상에 관한 연구 (A Study on the Microcutting for Configuration of Tools using Molecular Dynamics)

  • 뮨찬홍;김정두
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1993년도 추계학술대회 논문집
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    • pp.83-88
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    • 1993
  • Recently, the analysis of microcutting with submicrometer depth of cut is tried to get a more high quality surface product, but to get a valuable result another method instead of conventional finite element method must be considered because finite elment method is impossible for a very small focused region and mesh size. As the altermative method, Molecular Dynamics or Statics is suggested and acceoted in the field of microcutting, indentation and crack propagation. In this paper using Molecuar Dynamics simulation, the phenomena of microcutting with subnanometer chip thickness is studied and the cutting mechanism for tool edge configuration is evaluated. As the result of simulation the atomistic chip formation is achieved.

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RecurDyn/ProcessNet을 이용한 커팅헤드 어태치먼트의 픽 배열 설계 자동화 (Automation for Pick Arrangement Design of a Cutting Head Attachment Using RecurDyn/ProcessNet)

  • 강지헌;장진석;이재욱;강훈;김건우;유완석
    • 대한기계학회논문집A
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    • 제40권7호
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    • pp.685-692
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    • 2016
  • 커팅헤드 어태치먼트는 굴삭기에 부착되어 사용되며 절삭 도구인 픽커터가 커팅헤드에 배열되어 암석이나 낙후된 건물을 파쇄 또는 절삭하는 작업에 사용된다. 암석을 절삭할 때 픽 커터의 배열은 절삭 성능과 연관성이 있는 요소이다. 본 연구는 픽 배열 설계 자동화를 수행하여 설계 소요 시간 및 검증 시간을 단축시켰으며, 배열에 따른 시스템의 거동을 예측하는데 활용하였다. 픽 배열 설계 자동화 방법은 RecurDyn/ProcessNet을 통해 수행하였으며, 설계 자동화 프로그램은 Drum set, Pick load 그리고 Pick arrangement의 세 부분으로 나누어 진행하였다. 이를 통해 커팅헤드 어태치먼트의 설계 비용 절감과 다양한 메커니즘 별 전용 어태치먼트의 설계에 활용할 수 있다.

공구 진동에 대한 공구 셋팅 오차의 영향 (The Effects of Tool Setting Errors on Cutting Tool Vibrations)

  • 신영재;박경택;강병수
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.199-202
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    • 2005
  • High speed milling process is emerging as an important fabrication process benefits include the ability to fabricate micro and meso-scale parts out of a greater range of materials and with more varied geometry. It also enables the creation of micro and meso-scale molds for injection molding. Factors affecting surface roughness have not been studied in depth for this process. A series of experiments has been conducted in order to begin to characterize the factors affecting surface roughness and determine the range of attainable surface roughness values for the high speed milling process. It has previously been shown that run-out creates a greater problem for the dimensional accuracy of parts created by high speed milling process. And run-out also has a more significant effect on the surface quality of milled parts. The surface roughness traces reveal large peak to valley variations. This run-out is generated by spindle dynamics and tool geometry. In order to investigate the relationship between tool setting errors and surface roughness end tilted mills were used to cut aluminum samples. The results indicate that tool setting errors have significant effects on surface roughness and cutting forces.

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회전톱 재단기의 미세먼지 집진효율 향상을 위한 형상 설계 개선 (Shape Design Improvement of the Rotary Cutting Machine to Improve the Dust Capturing Efficiency using CFD)

  • 김기희;이희남;전완호
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 2011년 춘계학술대회논문집
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    • pp.508-511
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    • 2011
  • Dust released from the rotating timber cutting process causes various kinds of diseases as well as safety issues. Although there were lots of efforts to reduce the amount of dust by installing large-sized dust collectors or by using expensive high-quality cutters, they proved to be not so effective. In this study we want to modify and improve the design of the rotary cutter system to prevent dust from being released to the environment as possible by using computational fluid dynamics (CFD) analysis. We have developed CFD models of the conventional cutter and several design modifications. Through the CFD analysis the characteristics of the air flow was predicted, and then the behavior of dust produced during the cutting process was analyzed for different designs. The most efficient design feature to capture dust inside the cutter as much as possible was chosen based on the CFD analysis results. Finally the prototype of the ratary saw machine was constructed and tested to check the dust capturing efficiency, which result is reasonably consistent with the predicted performance through the CFD analysis.

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A study on characteristics and internal exposure evaluation of radioactive aerosols during pipe cutting in decommissioning of nuclear power plant

  • Kim, Sun Il;Lee, Hak Yun;Song, Jong Soon
    • Nuclear Engineering and Technology
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    • 제50권7호
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    • pp.1088-1098
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    • 2018
  • Kori unit #1, which is the first commercial nuclear power plant in Korea, was permanently shutdown in June 2017, and it is about to be decommissioned. Currently in Korea, researches on the decommissioning technology are actively conducted, but there are few researches on workers internal exposure to radioactive aerosol that is generated in the process of decommissioning nuclear power plants. As a result, the over-exposure of decommissioning workers is feared, and the optimal working time needs to be revised in consideration of radioactive aerosol. This study investigated the annual exposure limits of various countries, which can be used as an indicator in evaluating workers' internal exposure to radioactive aerosol during pipe cutting in the process of decommissioning nuclear power plants, and the growth and dynamics of aerosol. Also, to evaluate it, the authors compared/analyzed the cases of aerosol generated when activated pipes are cut in the process of nuclear power plants and the codes for evaluating internal exposure. The evaluation codes and analyzed data conform to ALARA, and they are believed to be used as an important indicator in deriving an optimal working time that does not excess the annual exposure limit.

신경회로망을 이용한 채터 특성 및 안정영역 분석 (The Characteristics and Stability Boundary Analysis of Chatter using Neural Network)

  • 윤문철;김영국;김광희
    • 한국기계가공학회지
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    • 제5권2호
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    • pp.16-21
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    • 2006
  • In this study, the analytic realization of chatter mechanism using radial basis neural network(RBNN) was introduced and compared with the conventional stability analysis. In this regard, the FFT and time series spectrum analysis was used as a criterion for the existence of chatter in end-milling force. The desired coded outputs of chatter was trained and finally converged to desired outputs. The output of the RBNN match well with the conventional desired stability lobe. Using this trained data, the stability boundary of the radial basis neural network was acquired using the contour plotting. As a result, the proposed stability lobe boundary using RBNN consists well with the conventional analytical boundary that is calculated in characteristic equation of transfer function in chatter dynamics. In this RBNN analysis, two input and three output parameters were used in this paper.

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