• Title/Summary/Keyword: cut size

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Diamond micro-cutting of the difficult -to -cut materials using Electrolysis (전기분해를 이용한 난삭재의 다이아몬드 미세가공)

  • 손성민;손민기;임한석;안중환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.951-954
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    • 2000
  • This paper presents a new cutting method, i.e. diamond cutting, aided by electrolysis, in order to cut ferrous materials with diamond tools. Diamond cutting is widely applied in manufacturing ultraprecision parts such as magnetic disk, polygon mirror, spherical/non-spherical mirror and copier drum, etc. because of the diamond tool edge sharpness. In general, however, diamond cutting cannot be applied to cutting steels, because diamond tools wear excessively in cutting iron based materials like steel due to their high chemical interaction with iron in high temperature. In order to suppress the diffusion of carbon from the diamond tool and to reduce increase of cutting force due to size effect, we attempt to change chemically the compositions of iron based materials using electrolysis in a limited part which will be soon cut. Through experiments under several micro-machining and electrolysis conditions, cutting using electrolysis, compared to conventional cutting, was found to result in a great decrease of the cutting force, a better surface and much less wear tool.

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The Application of Cartesian Cut Cell Method for a High-Voltage GCB (분할격자법을 이용한 초고압 가스차단기 유동해석)

  • Lee Jong C.;Ahn Heui-Sub;Kim Youn J.
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.91-94
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    • 2002
  • It is important to develop new effective technologies for increasing the interruption capacity and reducing the size of a GCB (Gas Circuit Breaker). It is not easy to test the real GCB model in practice as in theory. Therefore, a simulation tool based on a CFD (Computational Fluid Dynamics) algorithm has been developed to facilitate an optimization of the interrupter. But the choice of grid is not at all trivial in the complicated geometries like a GCB. In this paper, we have applied a CFD-CAD integration using Cartesian cut-cell method, which is one of the grid generation techniques for dealing with complex and multi-component geometries.

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Tension Control of a Wire Cut Discharge Machine Using ER Brake (ER 브레이크를 이용한 와이어 방전가공기의 장력제어)

  • Kim Key-Sun;Cho Myung-Soo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.5
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    • pp.24-29
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    • 2004
  • This paper presents the tension control of a wire-cut discharge machine using electrorheological(E,R) fluid based brake system. On the basis of the tension level required in the machine, an appropriate size of the ER brake which features design simplicity, fast response and salient controllability is designed. Considering the Bingham property of ER fluid and actuator response time, the governing equation of the ER brake is derived. And a tension propagation of wire electrode is modeled via frequency response. The tension control performance of the discharge machine is simulated by using a robust sliding mode controller.

Numerical Simulation of Impactor Collection Efficiency according to Altitude (대기 고도에 따른 입자 포집용 관성 임팩터의 설계 및 포집효율 예측)

  • Kim, Gyuho;Yook, Se-Jin;Ahn, Kang-Ho
    • Particle and aerosol research
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    • v.8 no.1
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    • pp.1-8
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    • 2012
  • In this study, the collection efficiency of inertial impactors was numerically simulated by employing the statistical Lagrangian particle tracking(SLPT) model. The SLPT model was proven to be correct in predicting the impactor collection efficiency, when the numerically obtained collection efficiencies were compared with the experimental data of Marple et al.(1987) at normal pressure level and the experimental data of $Marjam{\ddot{a}}ki$ et al.(2000) at low pressure level. Based on the validation results, balloon-borne impactors with the cut-off sizes of $1{\mu}m$, $2.5{\mu}m$, and $10{\mu}m$ were designed. Then, the sampling flowrates of the inertial impactors, required to keep the cut-off sizes constant at different pressures and temperatures, were estimated according to the altitude.

Ultra Precision cutting Characteristics for Al 6061 (Al 6061의 초정밀 절삭특성)

  • 박상진
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.591-596
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    • 2000
  • The needs of ultra precision machined parts is increase every days. But the experimental data of nonferrous metal is insufficient. The cutting behavior in micro cutting area is different from that of traditional cutting because of the size effect. Al6061 is widely used as optical parts such as LASER reflector's mirror or multimedia instrument. Al6061 opper is machined by ultra precision machine with natural diamond tool. From the experiment and discussion on the cutting force and worked surface roughness as the variable spindle speed, feed rate and depth of cut. As a result, the cutting force increases as the increasing depth of cut, but the worked surface roughness does not increase so much. The surface roughness is good when spindle sped is above 1200rpm, and feed rate is small. The influence of depth of cut is very small.

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A Lagrangean Relaxation Method of Three-Dimensional Nonguillotine Cutting-Stock Problem (3차원 비길로틴 자재절단문제의 라그랑지안 완화 해법)

  • Kim, Sang-Youl;Park, Soon-Dal
    • Journal of Korean Institute of Industrial Engineers
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    • v.22 no.4
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    • pp.741-751
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    • 1996
  • The three dimensional cutting-stock problem is to maximize the total value of pieces which are smaller cubics-cut from a original cubic stock. This paper suggests a method to maximize the total value of different size cut pieces using the orthogonal non-guillotine cut technique. We first formulated a zero-one integer programming, then developed a Lagrangeon relaxation method far the problem. The solutions were given by using a brunch-end-bound technique associates with Lagrangean relaxation, which guarantees an optimal solution.

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Dynamic Threshold Method For Cut Detection (컷 검출을 위한 동적 임계값 기법)

  • Yun, In-Gu;Kim, U-Saeng
    • The Transactions of the Korea Information Processing Society
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    • v.6 no.7
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    • pp.1955-1961
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    • 1999
  • 비디오 데이터는 비정형 데이터이고 정보의 양이 방대하기 때문에 내용기반 검색 방법이 필요하다. 비디오 데이터의 내용기반 검색을 위해서는 동영상 데이터의 색인이 필요한데, 일반적으로 비디오 색인을 하기 위한 시작점은 컷 검출이다. 본 논문에서는 컷 검출의 효율성을 향상시키기 위해서 컷 검출 과정 중 임계값이 동적으로 변화하는 동적 임계값 기법을 제안한다. 구현과 실험을 통하여 제안하는 방법이 기존의 방법보다 효율적임을 보였다. 6a A content-based search method is required for video which has an unformatted and huge size of data. The index technique is necessary for the content-based search of the video data. The first step of the video indexing is a cut detection. We propose a dynamic threshold method which changes a threshold value during the cut detection process. We demonstrate that the proposed method is more efficient than the existing methods.

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Application of AE Sensor for Calibration of Depth of Cut in Micro-machining (마이크로 가공에서 절삭깊이 보정을 위한 AE 센서의 적용)

  • Kang, Ik-Soo;Kim, Jeong-Suk;Kim, Jeon-Ha
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.9
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    • pp.53-57
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    • 2009
  • There are technical requirements to manufacture large size functional parts with not only simple geometries like a flat or spherical surface but also sculptured geometries. In addition, the required machining accuracy for these parts is becoming more severe. In general, the form accuracy of machined parts is determined by the relative position between workpiece and tool during machining process. To improve machining accuracy the relative position errors should be maintained within the required accuracy. This study deals with the estimation and calibration of depth of cut using the AE signal in micro-machining. Also, this sensing technique can be applied to detect the initial contact between workpiece and tool.

Numerical analysis to determine fire suppression time for multiple water mist nozzles in a large fire test compartment

  • Ha, Gaghyeon;Shin, Weon Gyu;Lee, Jaiho
    • Nuclear Engineering and Technology
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    • v.53 no.4
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    • pp.1157-1166
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    • 2021
  • In this study, a numerical sensitivity analysis was performed to determine the fire suppression time for a large number of water mist nozzles in a large fire compartment. Fire simulations were performed using FDS (Fire dynamics simulator) 6.5.2 under the same condition as the test scenario 5 of the International Maritime Organization (IMO) 1165 test protocol. The sensitivities of input parameters including cell size, extinguishing coefficient (EC), droplets per second (DPS), and peak heat release rate (HRR) of fuel were investigated in terms of the normalized HRR and temperature distribution in the compartment. A new method of determining the fire suppression time using FDS simulation was developed, based on the concept of the cut-off time by cut-off value (COV) of the heat release rate per unit volume (HRRPUV) and the cooling time by the HRR cooling time criteria value (CTCV). In addition, a method was developed to determine the average EC value for the simulation input, using the cooling time and cut-off time.

Collection Characteristics of a MOUDI Cascade Impactor for Coarse Particles (다단 임팩터(MOUDI)의 조대 입자 채취 특성)

  • 배귀남;지준호;문길주
    • Journal of Korean Society for Atmospheric Environment
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    • v.15 no.6
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    • pp.799-804
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    • 1999
  • Particle collection characteristics of the MOUDI cascade impactor has been studied for coarse particles in the range of 2 to 20$mu extrm{m}$ in aerodynamic diameter. A vibrating orifice aerosol generator was empolyed to generate monodisperse test aerosols. The oleic acid and sodium chloride(NaCl) particles were used as test aerosols. Aluminum foil and Teflon filter were selected as impaction media. The sampling flow rate was changed from 25 to 35L/min. Particle collection efficiency for single stage was examined for liquid particles. The stage response was obtained experimentally for the cascade impactor composed of three stages and a backup filter. The results showed that most of particle collection efficiencies measured in this work are similar to the efficiency curves obtained by Marple et al.(1991). For particles less than cut-off size of the stage, the collection efficiencies of solid particles are similar to those of loquid particles. However, the collection efficiency of solid particles decreases with mereasing particle diameter for the particles greater than the actual cut-off size of the impactor. The particle collection efficiency increases with increasing sampling flow rate at the same particel size. However, the collection efficiency curves seem not to be greatly shifted with the flow rate. The stage responses obtained by direct measurements in this work are in good agreement with those derived from the collection efficiency curves for single stage.

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