• 제목/요약/키워드: cut resistance

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Tool Condition Monitoring with Non-contacting Sensors in Inconel 718 Milling Processes (비접촉센서를 이용한 Inconel 718 밀링가공에서 공구상태 감시)

  • Choi, Yong-Ki;Hwang, Moon-Chang;Kim, Young-Jun;Park, Kwang-Hwi;Koo, Joon-Young;Kim, Jeong-Suk
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.6
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    • pp.445-451
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    • 2016
  • The Inconel 718 alloy is a well-known super-heat-resistant alloy and a difficult-to-cut material. Inconel 718 with excellent corrosion and heat resistance is used in harsh environments. However, the heat generated is not released owing to excellent physical properties, making processes (e.g., adhesion and thermal fatigue) difficult. Tool condition monitoring in machining is significant in reducing manufacturing costs. The cutting tool is easily broken and worn because of the material properties of Inconel 718. Therefore, tool management is required to improve tool life and machinability. This study proposes a method of predicting the tool wear with non-contacting sensors (e.g., IR thermometer for measuring the cutting temperature and a microphone for measuring the sound pressure level in machining). The cutting temperature and sound pressure fluctuation according to the tool condition and cutting force are analyzed using experimental data. This experiment verifies the effectiveness of the non-contact measurement signals in tool condition monitoring.

Field Performance Evaluation of Preventive Maintenance Methods (예방적 유지보수 공법의 현장 적용성능 평가 연구)

  • Lee, Sang Yum
    • International Journal of Highway Engineering
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    • v.19 no.2
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    • pp.103-112
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    • 2017
  • PURPOSES : In this study, field performance evaluation of crack treatment of pavement and the feasibility of surface treatment of pavement are presented. The performance and cost of preventive maintenance methods have been previously verified, and the methods are being used in many developed countries and cities. However, the performance and cost of the system have not been verified in domestic, field applications. Therefore, in order to improve performance, the field performance is evaluated, and a reasonable cost is proposed. METHODS : Visual Inspection was conducted to evaluate the field application and performance of the preventive maintenance method. In addition, the PCI index was calculated from the results of visual inspection of the application area of the surface treatment method, and the performance life of each method was predicted. For the economic evaluation, life cycle cost analysis was performed using the life cycle cost analysis program. RESULTS :In order to evaluate and quantify the field performance of crack repair material, the residue condition of the pavement surface after crack treatment, rather than the performance of the material, is evaluated. In addition, the crack resistance and performance life of surface treatment methods are evaluated. The cost of currently available treatment methods are compared to the common pavement cut and overlay method, and it is determined that the preventive method is not economical based on life cycle cost analysis. CONCLUSIONS :Because of the characteristics of cracking, it is necessary to conduct the evaluation of currently applied methods and the analysis of the cause of damage, by visual inspection. Moreover, in order to evaluate the performance and economic suitability of the currently applied surface treatment methods, it is necessary to acquire information on application sections by monitoring their long-term conditions and performance.

Experimental Study on Transient Response According to Variation of Rib Height at Fuel Cell Plate (연료전지용 분리판의 리브 높이 변화에 따른 응답성 변화에 관한 실험적 연구)

  • Nam, Ki Hoon;Yun, Sung Ho;Han, Sung Ho;Choi, Nam Hyeon;Choi, Young Don
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.37 no.11
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    • pp.1009-1014
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    • 2013
  • In the present study, using a variation of rib height, the transient response and the performance are investigated. The cell voltage is acquired according to the current density change($0.8A/cm^2$ to $1.0A/cm^2$) under same stoichiometry and relative humidity. The different level of undershoots appeared at the different clamping pressure(1.5MPa and 2.0MPa) and different rib height. At 1.5MPa clamping pressure, rib manufactured cut at $100{\mu}m$ height goes to steady state faster than reference plate and has lower maximum undershoot voltage. But performance is lower than reference plate due to increasing contact resistance.

Effect of Screw Geometries on Pull-out Characteristics of Screw Anchor Piles Using Reduced Scale Model Tests (스크류 제원이 스크류 앵커 파일의 인발저항 특성에 미치는 영향에 관한 축소모형실험)

  • Yoo, Chung-Sik
    • Journal of the Korean Geotechnical Society
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    • v.28 no.1
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    • pp.5-15
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    • 2012
  • This paper presents the results of an investigation into the pull-out characteristics of screw anchor piles for use in braced excavation and cut-slope. A series of reduced-scale model tests were performed on model screw anchor piles with different geometric characteristics such as screw size and pitch length. The results indicated that the pullout resistance increases with decreasing the pitch length for a given screw size. It was also observed that the pullout capacity of a screw anchor pile increases with the screw size up to a certain size beyond which the increase becomes minimal. The results are presented in such a way that the pullout characteristics of screw piles with different screw geometric characteristics can be identified. Practical implications of the findings are discussed.

A Study of Connection Stability for Reinforced Retaining Wall Constructed with Soilbag with Varying Connection Strength (연결강도 변화에 의한 Soilbag 보강토 옹벽 연결부의 안정성 평가)

  • Lee, Sang-Moon;Choi, Changho;Shin, Eun-Chul
    • Journal of the Korean Geosynthetics Society
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    • v.12 no.1
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    • pp.101-107
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    • 2013
  • Environmental-friendly and economical construction are the recent issues for civil structures and soilbag as facing wall is widely used for cut-slope remediation projects. However, the stability of structures is an important issue for the use of environmental-friendly and economical materials. In order to understand the stability of soilbag reinforced retaining wall, tensile resistance, rupture, tensile strength, and internal/external safety factor of the wall were analyzed with MSEW program and the results were compared to the safety factor of block-type reinforced walls. The stability of retaining wall was analyzed with reduction coefficients of connection strength to check the connection stability. Because it is possible to move between soilbag and geogrid connector for soilbag retaining wall, the safety factor of the wall was analyzed with different inclination angles of soilbag. The analysis result shows that the connection strength and internal/external stability of soilbag reinforced wall satisfy the stability criteria.

Surface Characteristics of Anodized Ti-3wt%, 20wt%, and 40wt%Nb Alloys

  • Ko, Y.M.;Choe, H.C.;Jang, S.H.;Kim, T.H.
    • Corrosion Science and Technology
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    • v.8 no.4
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    • pp.143-147
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    • 2009
  • In biomedical implants and dental fields, titanium has been widely utilized for excellent corrosion resistance and biocompatibility. However, Ti and its alloys are nonbioactive after being implanted in bone. In this study, for the purpose of improvement in biocompatibility the anodic $TiO_2$ layer on Ti-xNb alloys were fabricated by electrochemical method in phosphate solution, and the effect of Nb content on the pore size, the morphology and crystallinity of Ti oxide layer formed by the anodic oxidation method was investigated. The Ti containing Nb up to 3 wt%, 20 wt% and 40 wt% were melted by using a vacuum furnace. The sample were cut, polished, and homogenized for 24 hr at $1050^{\circ}C$ for surface roughness test and anodizing. Titanium anodic layer was formed on the specimen surface in an electrolytic solution of 1 M phosphoric acid at constant current densities ($30mA/cm^2$) by anodizing method. Microstructural morphology, crystallinity, composition, and surface roughness of oxide layer were observed by FE-SEM, XRD, EDS, and roughness tester, respectively. The structure of alloy was changed from $\alpha$-phase to $\beta$-phase with increase of Nb content. From XRD results, the structure of $TiO_2$ formed on the Ti-xNb surface was anatase, and no peaks of $Nb_2O_5$ or other Nb oxide were detected suggesting that Nb atoms are dispersed in $TiO_2$-based solid solution. Surface roughness test and SEM results, pore size formed on surface and surface roughness decreased as Nb content increased. From the line analysis results, intensity of Ti peak was high in the center of pore, whereas, intensity of O peak was high in the outside of pore center.

A Studies on Wallpaper Making Using Hanji(II) - Making and Properties of Hanji Wallpaper - (한지벽지 제조에 관한 연구(II) - 한지벽지 제조 및 특성 -)

  • Yoon, Seung-Lak;Jo, Hyun-Jin;Park, Sang-Bum;Kim, Jae-Kyeong;Kim, Sa-Ick;Kim, Hyo-Joo;Lee, Moon-Hee
    • Journal of the Korean Wood Science and Technology
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    • v.25 no.4
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    • pp.17-21
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    • 1997
  • This study was carried out to develop the manufacturing technique of Korean paper(Hanji) and find out new uses of machine-made Hanji produced on a a large scale by paper machine. Six kinds of Hanji were made and laminated with backpaper by acryl-based or vinyl acetate ethylene-based adhesive. Six kinds of wallpapers were made such as WH 1, WH 2-1, WH 2-2, WH 3-1, WH 3-2 and WH 4. Physical properties and quality test on the wallpapers were examined. Physical strength of the wallpapers was better than each strength of the Hanji and backpaper. It might be a roll of adhesive. And so, Production cost of the Hanji could be brought down if the Hanji was made thin to get strength not enough to cut during lamination of two papers(Hanji and backpaper). Hanji wallpapers of WH 3-1 and WH 4 are lower than a standard in sunlight resistance and WH 1 is in properties of opacity. WH 2-1, WH 2-2 and WH 3-2 were better than Korean standard in some quality tests. WH 2-2 and WH 3-2 were superior to other wallpapers as a whole. About, twenty kinds of wallpapers with surface treatment, are now being produced on the basis of these two types of wallpapers.

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Slip Failure Strength of Infilled Concrete with Reinforced PHC Pile by One-Cutting Method (원커팅 철근보강 PHC 말뚝의 속채움 콘크리트 부착파괴 성능)

  • Chun, Young-Soo;Sim, Young-Jong;Park, Jong-Bae
    • Land and Housing Review
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    • v.2 no.4
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    • pp.553-558
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    • 2011
  • Existing method protruding strands that are embedded in PHC pile to connect pile head and foundation slab shows poor constructibility. As this causes crack and damage in pile head and casualties often occurs in construction site during the work, alternative method called one-cutting method, in which pile above the ground surface and strands embedded in pile are completely cut and pile head is reinforced with rebar for connection with foundation slab, is currently adopted. However, the capacity of details for these methods are not mechanically proved. In this study, in order to suggest proper details of reinforcement for one-cutting method, failures due to lack of shear resistance between infilled concrete and PHC pile are analyzed through experiments and embedded depth with infilled concrete inside PHC pile is suggested. Assuming that slip failure strength is 0.4MPa, which is obtained from experiment conservatively, to have rebar yielded before slip failure, minimum depth of infilled concrete for PHC 450 and PHC 500, need to be 600mm above, and for PHC 600, 1,000mm above.

A New Spray Chrysanthemum Cultivar 'Yes Arang' with Single Type and Yellow Color (황색 홑꽃형 스프레이국화 'Yes Arang' 육성)

  • Pak, Ha-Seung;Choi, Taeg-Yong;Won, Mi-Kyoung;Choi, Won-Chun;An, Jong-Beom;In, Min-Sik
    • FLOWER RESEARCH JOURNAL
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    • v.17 no.1
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    • pp.48-51
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    • 2009
  • A new spray chrysanthemum(Dendranthema grandiflorum Ramat.) cultivar 'Yes Arang' was originated from a cross between 'NOA' and 'SP03-05-04'. This cultivar was tested on the characteristics from 2005 to 2007 for the evaluation and selection including shading and retarding culture. The natural flowering time of 'Yes Arang' is late October. This cultivar was yellow in color, single in flower type for the spray type cut-flower. The diameters of flower and flower center were 4.3 cm and 1.2 cm, respectively. Year round production was possible by shading or lighting treatment. Its number of flowers was 15.1 per plant. In natural and forcing cultivation, the days to flowering was 7 weeks after short day treatment. It has resistance to white rust and the vase life was about 17.2 days in autumn season.

Ultrafiltration of palm oil mill effluent: Effects of operational pressure and stirring speed on performance and membranes fouling

  • Yunos, Khairul Faezah Md;Mazlan, Nurul Ain;Naim, Mohd Nazli Mohd;Baharuddin, Azhari Samsu;Hassan, Abdul Rahman
    • Environmental Engineering Research
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    • v.24 no.2
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    • pp.263-270
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    • 2019
  • Palm oil mill effluent (POME) is the largest pollutant discharged into the rivers of Malaysia. Thus UF membrane study was conducted to investigate the effect of pressure and stirring speed on performance of POME treatment and fouling of membrane. Two types of membrane polyethersulfone (PES) and regenerated cellulose (RC) with molecular weight cut-off (MWCO) 5 and 10 kDa were used in this study. Results showed that, as pressure increased, fouling increased however permeate quality improved, the best pressure was 1.0 bar, where the fouling was not too high and produce good permeate quality. As stirring speed increased, fouling reduced and permeate quality improved, however, when stirring speed increased from 600 rpm to 800 rpm, there was no significant improvement on the permeate quality. Therefore, the best condition was at 1.0 bar and 600 rpm. PES membrane with MWCO 5 kDa showed the best permeate quality, even fouling slightly higher than RC membrane. The permeate quality obtained were analyzed in term of dissolved solid, turbidity, suspended solid, biological oxygen demand ($BOD_5$) and chemical oxygen demand (COD) were 538 mg/L, 1.02 NTU, < 25 mg/L, 27.7 mg/L and 62.8 mg/L, respectively with dominant type of fouling is cake resistance. Thus, it can be concluded water reuse standard was successfully achieved in terms of $BOD_5$ and suspended solid.