• 제목/요약/키워드: crushing

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대형 단조품 코깅 공정의 기공 압착 인자에 대한 연구 (A Study on the Parameters Contributing to the Void Crushing in the Cogging Process of Large Forged Products)

  • 송민철;권일근;박연구
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.127-130
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    • 2007
  • Effect of the forging process parameters on the void crushing is the cogging process has been studied in order to find the most effective factor. The Process parameters used for this study are die width ratio, reduction ratio and pre-cooling time before cogging process. Void crushing analysis about the selected process parameters was carried out using FE analysis. The results of FE analysis were evaluated by Taguchi method. It was found that the efficiency of void crushing increases with an increase in the values of all selected process parameters and the principal factor controlling the void crushing was identified as the reduction ratio.

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대형 단조품 코깅 공정의 기공 압착 인자에 대한 연구 (A Study on the Parameters Determining the Void Crushing Ratio in the Cogging Process of Large Forged Products)

  • 송민철;권일근;박연구
    • 소성∙가공
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    • 제16권7호
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    • pp.502-508
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    • 2007
  • Effect of the process parameters of the cogging process on the void crushing has been studied in order to identify the most effective factor. The process parameters considered in this study are die width ratio, reduction ratio and pre-cooling time before cogging process. Void crushing analysis with the selected process parameters was carried out using FE analysis. The results of FE analysis were evaluated by Taguchi method. It was found that the efficiency of void crushing increases with an increase in the values of all selected process parameters and the principal factor controlling the void crushing was identified as the reduction ratio.

모자형 단면부재의 압괴특성 연구 (A Study on Crushing Characteristic of Hatted Section Tube)

  • 김천욱;한병기;김병삼
    • 한국자동차공학회논문집
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    • 제10권2호
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    • pp.212-219
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    • 2002
  • In the frontal collision of cars, front parts of cars such as engine rail and side members that are composed of hatted section tubes should absorb most of the collision energy far the passenger compartment not to be deformed. For these reasons the study on the collapse characteristics, maximum crushing load and energy absorption capacity of hatted section tubes are needed. In this study, top hatted section tubes and double hatted section tubes are investigated. The maximum crushing load of hatted section tubes is induced from plastic buckling stress of plates by considering that the hatted section tubes are composed of plates with each different boundary conditions and that its material has a strain hardening effect. On this concept maximum crushing load equations of hatted section tubes are derived and verified by experiments. from the results of experiment, the differences of collapse characteristics between top hatted section tube and double hatted section tube are analysed. And mean crushing loads of hatted section tubes from experiments are compared with other theory.

Numerical investigation into particle crushing effects on the shear behavior of gravel

  • Xi Li;Yayan Liu;Guoping Qian;Xueqing Liu;Hao Wang;Guoqing Yin
    • Geomechanics and Engineering
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    • 제35권2호
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    • pp.209-219
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    • 2023
  • This paper presents numerical investigations into the particle crushing effect on the shear properties of gravel under direct shear condition. A novel particle crushing model was developed based on the octahedral shear stress criterion and fragment replacement method. A series of direct shear tests were carried out on unbreakable particles and breakable particles with different strengths. The evolutions of the particle crushing, shear strength, volumetric strain behavior, and contact force fabric during shearing were analyzed. It was observed that the number of crushed particles increased with the increase of the shear displacement and axial pressure and decreased with the particle strength increasing. Moreover, the shear strength and volume dilatancy were obviously decreased with particle crushing. The shear displacement of particles starting to crush was close to that corresponding to the peak shear stress got. Besides, the shear-hardening behavior was obviously affected by the number of crushed particles. A microanalysis showed that due to particle crushing, the contact forces and anisotropy decreased. The mechanism of the particle crushing effect on the shear strength was further clarified in terms of the particle friction and interlock.

Energy Dissipation and Mean Crushing Strength of Stiffened Pates in Crushing

  • Lee, J.W.;Choung, J.M.
    • Journal of Hydrospace Technology
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    • 제2권1호
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    • pp.27-40
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    • 1996
  • The prediction of the crushing strength and corresponding energy dissipation of unstiffened and stiffened plates under axial compression is discussed. Semi-empirical formulae for the crushing strength and dissipation energy of these stiffened plates are derived from the assesment of the structural behavior of unstiffened and stiffened box columns consisted of rectangular plates with longitudinal, transverse and orthogonal stiffeners. To demonstrate the effectiveness of proposed formulae, they are compared with the existing formulae and experimental results, which are shown in good agreements.

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박판 4각튜브의 반실험적 압괴메카니즘 해석 (Semi Empirical Analysis on the Crushing Mechanism of Thin-Walled Rectangular Tubes)

  • 김천욱;한병기;임채홍
    • 대한기계학회논문집A
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    • 제21권1호
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    • pp.12-21
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    • 1997
  • A model for analysis of the crushing mechanism of thin-walled rectangular tube is presented. The crushing modes of rectangular tubes may be characterized as either compact or noncompact and the model presented only considers compact modes. The unloading process in the crushing are categorized into three different stages where the distinction is based on the ratio of outward to inward fold length. Using the kinematic relations and the energy conservation principle, the instantaneous crush load is derived. An approximate equation that considers the rolling behavior is also given so that the crush load history may be established. The equation is experimentally proved.

콘 형상 실린더의 축 방향 압축변형을 이용한 충격흡수장치 설계 (Design of Energy Absorption Device Using the Axial Crushing Behavior of Truncated Cone Type Cylinder)

  • 김지철;이학렬;김일수;심우전;박동화
    • Tribology and Lubricants
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    • 제19권5호
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    • pp.259-267
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    • 2003
  • A brake device for the high-speed impacting object is designed using an axial crushing of thin-walled metal cylinder. Thickness of the cylinder is increased smoothly from the impacting end to the fixed end, resulting in the truncated cone shape. Truncated cone shape minimizes the imperfection-sensitivity of the structure and ensures that plastic hinges are formed sequentially from impacting end. This prevents the undesirable sudden rise in the first peak-crushing load. Several specimens with different conic angles, mean thickness of the wall, and materials were designed and quasi-static compression tests were performed on them. Results indicate that adoption of appropriate conic angle prevents simultaneous wrinkles generation and sudden rise of crushing load and that appropriate conic angle differs in each case, depending on the geometry and material property of the cylinder. Finite element analysis was performed for static compression of the cylinder and its accuracy was checked for the future application.

보강된 정사각형 단면 강관의 정적 압괴거동에 관한 연구 (On Quasi-Static Crushing of a Stiffened Square Tube)

  • 백점기;정장영;전민성
    • 대한조선학회논문집
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    • 제33권1호
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    • pp.109-123
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    • 1996
  • 본 연구에서는 판 구조물의 정적 압괴거동을 규명하기 위하여 보강되지 않은 시험체를 포함하여 압축하중 작용방향 뿐 아니라 직각방향 및 양방향으로 보강재가 부착된 정사각형 단면 강관에 대한 정적 압괴 실험을 수행하였다. 실험결과를 바탕으로 시험편의 유효 압괴길이와 평균 압괴강도를 조사하였고, 실용적인 압괴거동의 평가를 위해 등가 판두께의 개념을 제안하였다. 또한, 등가 판두께의 개념을 적용하여 보강된 정사각형 단면 강관의 평균 압괴강도의 계산을 위한 이론모델을 제시하고, 실험결과와의 비교를 통하여 그 정도와 유용성을 검증하였다.

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육골 폐기물 재활용을 위한 파쇄 및 포장 시스템의 개발 (Development of Crushing and Packing Systems for Recycling in Wasted Meat & Bone)

  • 백일현
    • 한국기계기술학회지
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    • 제20권6호
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    • pp.936-940
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    • 2018
  • Wasted meat & bone has generated as byproducts in the slaughtering process of livestock and also faced with demands for its recycling and environmental protection. Many studies have been conducted to recycle byproducts and carried out mainly on the crushing of bones and the vacuum packing technology of products. In this study, the crushing unit, transporting unit, separated unit and packing unit have designed for development of the crushing and packing systems. Also, to confirm the performance of this system, the experimental verification were carried out the working noise and packing weight.

Numerical study on bearing behavior of pile considering sand particle crushing

  • Wu, Yang;Yamamoto, Haruyuki;Yao, Yangping
    • Geomechanics and Engineering
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    • 제5권3호
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    • pp.241-261
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    • 2013
  • The bearing mechanism of pile during installation and loading process which controls the deformation and distribution of strain and stress in the soil surrounding pile tip is complex and full of much uncertainty. It is pointed out that particle crushing occurs in significant stress concentrated region such as the area surrounding pile tip. The solution to this problem requires the understanding and modeling of the mechanical behavior of granular soil under high pressures. This study aims to investigate the sand behavior around pile tip considering the characteristics of sand crushing. The numerical analysis of model pile loading test under different surcharge pressure with constitutive model for sand crushing is presented. This constitutive model is capable of predicting the dilatancy of soil from negative to positive under low confining pressure and only negative dilatancy under high confining pressure. The predicted relationships between the normalized bearing stress and normalized displacement are agreeable with the experimental results during the entire loading process. It is estimated from numerical results that the vertical stress beneath pile tip is up to 20 MPa which is large enough to cause sand to be crushed. The predicted distribution area of volumetric strain represents that the distributed area shaped wedge for volumetric contraction is beneath pile tip and distributed area for volumetric expansion is near the pile shaft. It is demonstrated that the finite element formulation incorporating a constitutive model for sand with crushing is capable of producing reasonable results for the pile loading problem.