• Title/Summary/Keyword: cross sectional shape

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Relationality of Metal Mould Manufacturing for the Automatic Production (자동생산을 위한 금형가공의 합리화)

  • 현동훈;이용성
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.9
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    • pp.2286-2293
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    • 1993
  • The study presents the development of a cost-effective CAD/CAM system for metal moulds by use of personal computer. In the personal CAD/CAM system named DKSYS, metal moulds are defined by the operations of basic elements such as prism, pyramid and sphere, plane, rotational body, and surface elements including curved surface. The internal expression of shape elements in the computer is based on the wire model, which is a set of cross-sectional curves of the shape elements. With the addition of OMS system to CAD/CAM system the optimum cutting condition can be selected automatically. After programming NC information with the form definition and the optimum cutting condition, the metallic mould can be formed by transferring cutting information to CNC machine through DNC system. Using a computer for the above process, it is possible to increase the productivity and reduce the cost.

Characterization of Ferrous Metal Artifacts by Microstructure Observation (미세구조 관찰에 의한 철제금속유물의 특성화)

  • Huh, Wooyoung;Lee, Chul
    • Analytical Science and Technology
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    • v.11 no.4
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    • pp.316-320
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    • 1998
  • An image analysis was used for the interpretation of microstructures of ferrous metal artifacts. For the purposes, various microstructural features such as average grain size, phase area, shape factor, and composition of the inclusions, were parameterized for the information about manufacturing techniques such as casting, heating and tempering. The carbon content was determined through the evaluation of the amount of pearlite phase. As the amount of pearlite phase increased the shape factor also increased. Grain size was relatively smaller in trans-section than in cross-section. The manufacturing direction was trans-sectional because the orientation of inclusions was elongated lengthwise. All inclusions was of silicate groups and the manufacturing temperature was estimated up to $1450^{\circ}C$.

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Study of Finite Element Eigen Analysis of Beam With Arbitrary Cross Section (임의 단면형상을 갖는 보의 고유치 해석에 관한 연구)

  • Park Keun-Man;Cho Jin-Rae;Jung Weui-Bong;Bai Soo-Ryong
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2006.04a
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    • pp.764-771
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    • 2006
  • The use of 3-D finite elements for the eigen analysis of beam-like structures with arbitrary section shape may not be practical in certain cases, from the aspect of CPU time. In this connection, this paper presents a systematic algorithm for decomposing an arbitrary section into finite number of basic ones and computing essential sectional quantities required for the eigen analysis using the beam theory. The numerical accuracy of the proposed method is assesed from the comparison with the 3-D finite . element method.

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The Forming Characteristic of Rotary Swaging Process (로터리 스웨이징 공정의 성형성 연구)

  • 임성주;윤덕재;나경환
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.273-280
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    • 1997
  • Rotary swaging is a process for reducing the cross-sectional area or changing the shape of bar, tube or wires by repeated radial blows with one or more parirs of opposed dies. The present study is concerned with investigation the effect of process parameters upon product quality(hardness, roughness, precision of dimension). To enhance the product quality, experimental works are carried out for some process parameters such as forming speed, billet shape, lubrication, reduction of area and ratio of t/D. Rod shift formed by RSM25 under cold conditions has good surface quality, hardness and precision of dimension. The recommendable process conditions are suggested for solid and tubular products.

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A Study on the Collapse Characteristics of Thin-walled Structural Members for Automobiles Under Axial Compression Load (차체구조용 박육부재의 압궤특성에 관한 연구)

  • 김정호;임성훈;양인영
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.3
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    • pp.1-14
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    • 1997
  • In this paper, collapse test of thin-walled structural member widely used for automobiles is carried out under static compression load to observe the effects of cross- sectional shape and material on the energy absorbing capacity in the viewpoint of cras- hworthiness. Specimens tested consist of two sorts(Aluminium, CFRP) and configur- ations(Circular, Square) with variation in thickness. Also, comparisons of Al circular and square specimens are made to find the influence of difference in shape on the energy absorbing capability according as the thickness of specimen varies.

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Characteristics of Performance for Centrifugal Blower with Different Outlet Geometries (토출구의 형상에 따른 원심 송풍기의 성능특성)

  • Kim, Jae-Won;Kim, Jin-Min;Lee, Kook-Do
    • 유체기계공업학회:학술대회논문집
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    • 2004.12a
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    • pp.70-77
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    • 2004
  • Comprehensive investigation on the outlet's geometric shapes of a centrifugal blower with higher inlet resistance than an atmospheric pressure is carried out for improvements of its performance. Most unwanted behaviors of such blower are pulsating flows because of unbalance between inflows and outflows in a scroll casing. In order to reduce this undesirable phenomenon a triump is made for both the shape of outlet duct and an accessory structure inserted in the outlet port of the blower. The modification on the shape is concerned with the contraction of cross sectional area and the attached structure is for an intentional obstruction to cause a flow resistance. The details of the modification are examined for different cases and results. The methodologies for the work are performance evaluations including noise level and velocity measurements with PIV Consequently, the performance of improved system is close to that of the system operating with atmospheric pressure at the inlet.

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Numerical Analysis of the Chill Effect in L-shaped Sand Castings (L-형 사형주조에서 Chill 효과에 관한 수치적 해석)

  • Kim, Sam-Dong;Kang, Choon-Sik
    • Journal of Korea Foundry Society
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    • v.5 no.2
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    • pp.109-117
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    • 1985
  • A two dimensional analysis of the solidification phenomena has been simulated by IAD (Implicit Alternating Direction)method for L-shaped castings with external chills. The effect of chills has been studied with the variation of chill size, shape, and their materials, and also with the variation of the pouring temperature. Three kinds of cross-sectional shapes of chills such as triangle, square, and L-shape were chosen, and graphite, cast iron, and copper for their materials. It has been shown by the computation that the hot spot at the junction of L-shaped castings can not be removed by external chills, and that the distance between the inner corner and the hot spot on the line of symmetry, as well as the solidification time of castings depend only on VHC (Volumetric Heat Capacity).

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Analytic Investigation of Multi-Component Elastic Cables under 3-D Concentrated Static Loads (3차원 정적 집중하중을 받는 복합 탄성 케이블의 정적 해석)

  • Choi, Yoon-Rak
    • Journal of Ocean Engineering and Technology
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    • v.28 no.3
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    • pp.193-198
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    • 2014
  • An elastic cable with piecewise constant properties under the action of concentrated static loads is studied analytically. Analytic solutions for catenary cables are combined at the discontinuous points caused by the discontinuous elastic properties or concentrated loads. The application of the boundary conditions at both ends of the multi-component cable results in three algebraic non-linear equations for three unknown parameters, which are determined numerically. The solutions for the shape, tension, elongation, and cross-sectional contraction of the cable are expressed in closed forms. Some examples are given for cases of two- and three-dimensional loads.

Fluidic oscillation characteristics of plastic flow meter with the variation of cross-sectional shape of splitters (스플리터 단면형상변화에 따른 플라스틱 유량계의 유동진동특성)

  • Lee, Sung-Hee
    • Design & Manufacturing
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    • v.15 no.2
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    • pp.56-62
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    • 2021
  • In this study, design technology of a non-mechanical flow meter using fluidic oscillation generated during the fluid flow in the chamber was investigated. To with respect to design a splitter, which is the most important factor in fluid oscillation, a transient flow simulation analysis was performed for three types of shapes and changes in inlet flow velocity. The oscillation characteristics with respect to the time in each case were compared, and it was confirmed that the SM03 model was the best among the presented models. In addition, the FFT analysis of the fluid oscillation results for the SM03 model was used to obtain a linear correlation between the flow velocity change and the maximum frequency, and a frequency of 20.957 (Hz/m/s) per unit flow velocity was obtained. Finally, injection molding simulation and molding experiment of the chamber with the designed splitter were performed.

Numerical Analysis of Deck Frame for Lightweight Trucks (트럭경량화를 위한 Deck Frame의 수치해석 연구)

  • Yun, Sung-Woo;Go, Sun-Ho;Kim, Hong-Gun;Kwac, Lee-Ku
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.3
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    • pp.127-133
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    • 2018
  • To reduce fuel consumption, research on the weight reduction of vehicles is being actively carried out. Researchers have typically tried to replace metal materials with composites materials, but these materials did not satisfy the required strength and rigidity of a vehicle. Composites are usually not used because of their high cost. There are incomplete studies on lightweight trucks that transport cargo. Therefore, in this paper, we enhance the lightness and mechanical strength through design optimization of the deck frame for a lightweight truck. For that purpose, the side member and cross member, which are mounted on the lower part of the truck to assure the safety of the vehicle and support the luggage load, were targeted. The result of numerical analysis on the safety of the frame was obtained by changing the shape of each cross-section. To verify the numerical analysis, we compared it with the theoretical value of a cantilever beam. As a result, the suitability of the cross-sectional shapes of each frame was confirmed through numerical analysis.