• 대한기계학회논문집A
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• 제24권6호
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• pp.1398-1407
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• 2000

The structural steels of power plant show the decrease of mechanical properties due to degradation such as temper embrittlement, creep damage and softening during long-term operation at high temper ature. The typical causes of material degradation damage are the creation and coarsening of carbides(M23C6, M6C) and the segregation of impurities(P, Sb and Sn) to grain boundary. It is also well known that material degradation induces the cleavage fracture and increases the ductile-brittle transition temperature of steels. So, it is very important to evaluate degradation damage to secure the reliable and efficient service condition and to prevent brittle failure in service. However, it would not be appropriate to sample a large test piece from in-service components. Therefore, it is necessary to develop a couple of new approaches to the non-destructive estimation technique which may be applicable to assessing the material degradation of the components with not to influence their essential strength. The purpose of this study is to propose and establish a new electrochemical technique for non-destructive evaluation of material degradation damage for Cr-Mo steels which is widely used in the high temperature structural components. And the electrochemical anodic polarization test results are compared with those of semi-nondestructive SP test.

• 공업화학
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• 제7권1호
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• pp.194-202
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• 1996

기존의 ethylene-vinyl acetate 핫멜트 접착제는 시간에 따른 크리프 특성과 내열성 등의 한계로 사용에 제한이 있으므로 물성의 향상을 위해 폴리아미드계 수지를 이용한 새로운 핫멜트 접착제 개발에 관하여 연구하였다. 폴리아미드 단일중합체의 경우 융점과 용융점도가 매우 높기 때문에 대신 나일론6, 나일론66, 나일론12로 이루어진 삼원공중합체 혹은 블렌딩 수지를 사용하므로써 분자쇄의 규칙성 파괴로 인해 용융점도와 용융점을 강하시킬 수 있었다. 이로써 선택된 수지가 핫멜트 접착제의 베이스 수지로 적절함을 알 수 있었다. 또한 베이스 수지에 테르펜 수지, butyl benzyl phthalate, 파라핀왁스 등을 첨가하여 접착제를 구성함에 따라 유변학적 거동도 쉽게 조절될 수 있었다. 용융점도와 접착제 자체의 인장물성 결과에 따르면 사용된 CM831과 843형 폴리아미드 수지를 약 75/25~50/50의 무게비로 블렌딩함이 최적의 접착력을 나타내리라 평가되었다. 또한 steel간의 접착력 평가 결과 steel 표면의 거칠음 정도가 접착력에 직접 영향을 미치는 결과를 얻었다.

• 한국지반공학회논문집
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• 제19권5호
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• pp.189-197
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• 2003

건설공사에서 발생되는 건설잔토는 처리 및 운반에 소요되는 비용이 고가이기 때문에 현장에서 재활용하기 위한 공법의 개발이 오래 전부터 요구되어 왔다. 본 연구는 현장에서 발생하는 토사를 아스팔트에 혼합하여 제조된 아스팔트 안정처리토의 역학적 특성을 평가하기 위한 실내시험 연구이다. 아스팔트와 토사의 혼합은 폼드(foamed)장치라고 불리는 장치를 사용하여 아스팔트에 거품을 발생시켜 토사와 혼합하는 방법을 사용하였다. 아스팔트가 토사와 혼합되었을 때 성능 향상을 조사하기 위해서 마샬안정도, 간접인장강도, 회복탄성계수, 크리프 시험 및 비압밀 비배수 삼축압축시험을 실시하였으며 조건을 달리하여 제작한 시료(일반토사, 시멘트 2% 보강 토사)와 결과를 비교 분석하였다. 시험 결과 아스팔트의 혼입은 안정도, 회복탄성계수, 수분저항성이 향상되는 것으로 나타났으며 시멘트의 첨가는 이러한 역학적 성능을 더욱 크게 향상시키는 것으로 나타났다. 아스팔트 안정토는 토사의 혼합 함수비, 습윤상태는 시험 결과에 영향을 미치는 것이 확인되었는데 배합 설계시 혼합함수비, 세립분의 량을 조절함으로써 아스팔트 안정토의 역학적 특성을 향상시킬 수 있는 것으로 발견되었다.

• 대한기계학회논문집A
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• 제30권8호
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• pp.931-940
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• 2006

Defect assessment of a weld zone is important in fitness-for-service evaluation of plant components. Typically a J and $C^*$ estimation method for a defective homogeneous component is extended to a mismatched component, by incorporating the effect due to the strength mismatch between the weld metal and the base material. The key element is a mismatch limit load. For instance, the R6/R5 procedure employs an equivalent material concept, defined by a mismatch limit load. A premise is that if a proper mismatch limit load solution is available, the same concept can be used for any defect location (either a weld centre defect or a heat affected zone (HAZ) defect) and for any material combination (either two-material or multi-material combinations; either similar or dissimilar joints). However, validation is still limited, and thus a more systematic investigation is needed to generalise the suggestion to any geometry, any defect location and any material combination. This paper describes the effect of structural geometry on the $C^*$ integral for defective similar welds, based on systematic elastic-creep 2-D and 3-D finite element (FE) analyses, to attempt to elucidate the questions given above. It is found that the existing 'equivalent material' concept is valid only for limited cases, although it provides conservative estimates of $C^*$ for most of cases. A modification to the existing equivalent material concept is suggested to improve accuracy.

• 대한기계학회논문집
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• 제18권9호
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• pp.2374-2385
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• 1994

SiCw/Al composite material is especially attractive because of their superior specific strength, specific stiffness, corrosion fatigue resistance, creep resistance, and wear resistance compared with the corresponding wrought Al alloy. In this study, Fatigue crack growth behavior and fatigue crack path morphology(FCPM) of SiC whisker reinforced Al 6061 alloy with 25% SiC volume fraction and Al 6061 allay were performed. Result of the fatigue crack growth test sgiwed that fatigue crack growth rate of SiCw/Al 6061 composite was slower than that of Al 6061 matrix therefore it was confirmed that Sic whisker have a excellent fatigue resistance. And Al 6061 matrix had only FCPM perpendicular to loading direction. On the other hand SiCw/Al 6061 composite had three types in fatigue crack path morphology. First type is that both sides FCPM of artificial notch are perpendicular to loading direction. Second type is that a FCPM in artifical notch has slant angle to loading direction and the other side FCPM is perpendicular to loading direction. Third type is that both sides FCPM of notch have slant angle to loading direction. It was considered that this kinds of phenomena were due to non-uniform distribution of SiC whisker and confirmed by SEM observation for fracture mechanism study.

• 대한기계학회논문집A
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• 제26권7호
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• pp.1317-1323
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• 2002

This paper describes the comparison of calculated effective stress with experimental one in austenitic heat resistant steels, STS310J1TB and STS310S with and without a small amount of Nb and N. Based on a solute atoms diffusion model, contribution from soluble nitrogen to the high-temperature strength was numerically examined for austenitic heat-resisting Fe-Cr-Ni-N(STS310J1TB) and Fe-Cr-Ni (STS310S) alloys. The solute atmosphere dragging stress of dislocation was calculated in optional dislocation velocity of STS310J1TB and STS310S at $650^{\circ}C$, $675^{\circ}C$ and $700^{\circ}C$. As a result of the numerical calculation, the solute atmosphere dragging stress of STS310J1TB was about 50 times larger than that of STS310S. When the temperature became high, the maximum value of solute atmosphere dragging stress was small and the velocity of moving dislocation was fast. From the relationship between the dislocation rate and the solute atmosphere dragging stress, the relation of both was proportional and the inclination is about 1 in the level with low velocity of moving dislocation. From above results, the mechanism of dislocation movement in STS310J1TB was the solute atmosphere dragging stress. The solute atmosphere dragging stress, which was calculated from the numerical calculation was close to the effect stress in stress relaxation tests.

• 한국지반신소재학회논문집
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• 제10권4호
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• pp.93-103
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• 2011

극한지에 적합한 지반구조물의 설계를 위해서는 일반적으로 영구동토지반의 공학적 특성에 대한 고려가 필요하다. 동상현상은 가장 대표적인 동토지반의 공학적 특성으로, 구조물 설계에 있어서 동착 및 크리프 현상과 함께 주요한 설계정수로서 고려된다. 그러므로 극한지 지반구조물 설계에 관한 연구를 위해서는 동상현상에 대한 기초적 연구가 선행되어야 한다. 이미 다양한 동상 관련 실험장비가 개발되어 연구에 활용되고 있지만, 기존의 동상 연구를 위한 실험장비들은 기초의 설계정수로서 동상현상을 분석하기에는 한계점이 나타난다고 판단된다. 따라서 본 논문에서는 동상현상을 비롯하여 토사의 동결현상을 보다 면밀히 분석할 수 있도록 개발된 실내 동결 실험장비를 소개하고, 장비의 활용성을 검증하기 위한 실내실험 결과를 제시한다. 검증 실험결과로부터, 개발된 고효율 동결실험장비의 다양한 동결현상 모사성능과 동상시험에의 활용 가능성을 검증하였다.

• 대한기계학회논문집A
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• 제27권8호
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• pp.1398-1408
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• 2003

Tensile and LCF(low cycle fatigue) tests were carried out in air at wide temperature range 20$^{\circ}C$-750$^{\circ}C$ and strain rates of 1${\times}$10$\^$-4//s-1${\times}$10$\^$-2/ to ascertain the influence of strain rate on tensile and LCF properties of prior cold worked 316L stainless steel, especially focused on the DSA(dynamic strain aging) regime. Dynamic strain aging induced the change of tensile properties such as strength and ductility in the temperature region 250$^{\circ}C$-600$^{\circ}C$ and this temperature region well coincided with the negative strain rate sensitivity regime. Cyclic stress response at all test conditions was characterized by the initial hardening during a few cycles, followed by gradual softening until final failure. Temperature and strain rate dependence on cyclic softening behavior appears to result from the change of the cyclic plastic deformation mechanism and DSA effect. The DSA regimes between tensile and LCF loading conditions in terms of the negative strain rate sensitivity were well consistent with each other. The drastic reduction in fatigue resistance at elevated temperature was observed, and it was attributed to the effects of oxidation, creep and dynamic strain aging or interactions among them. Especially, in the DSA regime, dynamic strain aging accelerated the reduction of fatigue resistance by enhancing crack initiation and propagation.

• 한국재료학회지
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• 제5권7호
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• pp.869-879
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• 1995

TiAi intermetallic compound has been extensively studied for possible high temperature structural applications because of its high specific strength at high temperature, high creep resistance, and good oxidation resistance at elevated temperatures. In addition to its good properties, an economic manufacturing routes should be developed for this material to be used more extensively. One of the promising route in manufacturing TiAl intermetallics is the Self-propagating High-temperature Synthesis (SHS) method. Thus in this study, an attempt was made to study the mechanism of the SHS process in TiAl synthesis. The composition of the sample was Ti-(45, 50, 53)at% Al and the microstuctures of the products were analyzed using optical microscope and scanning electron microscope. When the phases formed at the main SHS reaction of whicyh combustion temperature is higher than the melting temperature of aluminum were identified as TiAl and Ti$_3$Al ; Ti$_3$Al cores surrounded by TiAl phase. In order to increase the combustion temperature, carbon was added 5 and 10at.%. When the carbon content was 10at.%, the heat of the reaction was large enough to melt the phase formed and that is consistent with the theoretical calculation results of the adiabatic temperature. The combution temperatue, which was measured by a computer data acquisition system, increased with the carbon content. The phases formed from the reaction involving the carbon added were indentified as TiAl and Ti$_2$AlC using XRD. The vickers hardness of the reaction product increased with the carbon content.

• 열처리공학회지
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• 제23권4호
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• pp.198-204
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• 2010

Modified 9Cr-1Mo steels possess excellent high-temperature mechanical properties and are widely used in energy conversion industries. However, in-service materials degradation, such as softening, carbide-induced embrittlement, temper embrittlement, etc., can take place during long-term operation. Evolution of microstructure due to service exposure to high temperature has a strong effect on the performance of heat resistant steels. In case of modified 9Cr-1Mo steels, precipitation of $Fe_2Mo$-type laves phases and coarsening of $M_{23}C_6$-type carbides are the primary cause of degradation of mechanical properties such as toughness, hardness, tensile strength and creep resistance. This study was aimed at finding reliable parameter for assessing the integrity of modified 9Cr-1Mo steels. Characteristic parameters were attained between mechanical and ultrasonic properties.