• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.12 no.11
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• pp.904-913
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• 2002

In this study, a dynamic analysis of the reciprocating compression mechanism considering viscous friction force of a piston used in small refrigeration compressors is performed. The length of cylinder in this class of compressors is shortening to diminish the frictional losses of the piston-cylinder system. So, the contacting length between piston and cylinder liner is in variable with the rotating crank angle around the BDC of the reciprocating piston. In the problem formulation of the compression mechanism dynamics, the change in bearing length of the piston and all corresponding viscous forces and moments are considered in order to determine the trajectories of piston and crankshaft. The piston orbits for viscous friction model and Coulomb friction model were used to compare the effect of the friction forces of piston on the dynamic trajectories of piston. To investigate the effect of friction force acting on the piston for the dynamic characteristics of crankshaft, comparison of the crankshaft loci is given in both viscous model and Coulomb model. Results show that the viscous friction force of piston must be considered in calculating for the accurate dynamic characteristics of the reciprocating compression mechanism.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.16 no.4 s.109
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• pp.319-328
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• 2006

This paper presents a method for analysis of the mechanical behavior of a crankshaft in a four-cylinder internal combustion engine. The purpose of the analysis was to study the characteristics of the shaft in which the pin and arm parts were assumed to have a uniform section in order to simplify the modal analysis. The results of natural frequency transfer function and mode shape were compared with those obtained by experimental work. The results obtained from the comparison showed a good agreement with each other and consequently verified the analysis model. Furthermore, a prediction of crankshaft characteristics under the firing condition, by using the model, was performed. This study describes a new method for analyzing the dynamic behavior of crankshaft vibrations in the frequency domain based on the initial firing stages. The new method used RMS values to calculate the energy at each bearing journal and counter weight shape modification under the operating conditions.

• Journal of the Society of Naval Architects of Korea
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• v.32 no.3
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• pp.126-134
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• 1995

The crack initiation life evaluation which is the most commonly used approach in fatigue strength studies for the designers, is performed for the crankshaft of mid-size engine. In order to evaluate the fatigue strength, structural analysis model and applied loads on crankshaft are prepared based on the cyclic system. Using the response data of the finite element analysis, crack initiation life is predicted and plotted on crankshaft geometric model. In this analysis, general purpose programs such as PATRAN, NASTRAN and EMRC/NISA are actively utilized. Life distribution contour plots, which is not yet established as an active tool in actual design system of ship structure & components, are suggested and examples for active predicting procedure such as stress contour plotting in structure strength analysis, are illustrated. Additionally, several correlated equations for prediction of the crack initiation life are introduced and discussed to improve the fatigue strength prediction of crankshaft.

• Journal of Mechanical Science and Technology
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• v.16 no.8
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• pp.1095-1101
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• 2002

The load characteristics of engine main bearing are very important in the design of crankshaft and engine block. The stiffness of crankshaft and block, or the optimal dimension of the bearing can be determined according to the load level. This paper presents the load characteristics of engine main bearing. Two components of the main bearing load are measured during engine firing and motoring. The vertical and horizontal load components are measured by using the dynamic load cell mounted in each main bearing cap bolt. The measured main bearing loads are compared with calculated results by using the statically determinate method. The theoretical results, provided in this study, agreed well with the experimental results. The presented results are very useful for achieving optimal design of engine.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.27 no.7
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• pp.1138-1145
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• 2003

In this paper, a study on the dynamic behavior and lubrication characteristics of a reciprocating compression mechanism used in small refrigeration compressor is performed. In the problem formulation of the compressor dynamics, the viscous frictional force between piston and cylinder wall is considered in order to determine the coupled dynamic behaviors of piston and crankshaft. The solutions of the equations of motion of the reciprocating mechanism along with the time dependent Reynolds equations for the lubricating film between piston and cylinder wall and oil films of the journal bearings are obtained simultaneously. The hydrodynamic forces of journal bearings are calculated using finite bearing model and Gumbel boundary condition. And, a Newton-Raphson procedure was employed in solving the nonlinear equations of piston and crankshaft. The results explored the effects of design parameters on the stability and lubrication characteristics of the compression mechanism.

• Transactions of the Korean Society of Automotive Engineers
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• v.4 no.2
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• pp.23-31
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• 1996

The crankshaft speed fluctuation was measured every crank angle. In order to detect the misfire, the engine and the dynamometer were considered as a single- degree of freedom system. From this modeling, the detection criteria were derived and examined by the engine test. By this method the single misfire or multiple misfires can be detected. Even on the condition of low load and higher speed than 3000rpm, where it was difficult through the other methods, misfire detection was carried out steadily. From this results, the method proposed by this paper proved reasonable.

• Transactions of the Korean Society of Automotive Engineers
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• v.4 no.2
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• pp.166-172
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• 1996

This paper presents the characteristics of the crankshaft speed fluctuations. To analyze them, the speed waveforms were measured both at the flywheel and at the front end of the engine. The speed waveform measured at the flywheel shows better result than at the front end one, because of the torsional vibration and the auxiliary components. And the patterns of the speed fluctuations are classified into three region, such as low load, middle load and high load region with the variations of the loads. Additionally, as the engine speeds increase and the loads decrease, the analysis of the speed becomes more difficult due to lower variation of the speed. And in all the regions, the main frequency component of the speed fluctuation is firing frequency.

• Tribology and Lubricants
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• v.20 no.2
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• pp.84-90
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• 2004

It is very important to improve the durability and reliability of crankshaft because of conflicting demands for lower fuel consumption and higher power output. In this study, for the crankshaft bearing design, analyses were conducted to determine the lubrication characteristics such as oil flow rate, minimum oil film thickness, friction force and increase of oil temperature at main bearing and connecting rod bearing. Additionally, supplied oil pressure and temperature effects on the bearings were simulated to figure out lubrication characteristics on the bearings. Finally the effects of increasing the bearing width and clearance were introduced on the lubrication characteristics.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.15 no.1
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• pp.25-31
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• 2003

This paper addresses an oil supply enhancement device to resolve a shortage of oil supply or no oil supply at all encountered at low speed operation for a variable speed reciprocating compressor used for household refrigerators. The oil supply enhancement device comprises a moving cylinder attached to the lower end of crankshaft and two of fluid diodes, each one at the inlet and outlet of the cylinder. Up-and-down movement of the cylinder against the lower end of the crankshaft together with the functioning of the two fluid diodes produces net oil flow from oil reservoir to inside the crankshaft. The experiment on the test bench has shown that enough oil supply into the oil feeding hole cu be made by using this device even at low speed range. Some analytical study has also been carried out to under-stand its oil supply mechanism.

• Transactions of Materials Processing
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• v.8 no.3
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• pp.237-244
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• 1999

The purpose of this research is for the development of a new type forging equipment. H.C.G.(Hyundai Continuous Grain-Flow), by using two virtual build-up tools, rigid viscoplastic FEM and downsized plasticine experiment. This forging method consists of only vertical pressuree. Therefore, high quality crankshafts can be forged with this method as it can maintain a continuous grain flow. The factors considered in the development of equipment are die geometry for flawless deformed shape, die reaction forces, stress/strain distributions and continuous material flow. We carried out several numerical simulations and downsized plasticine experiments for the proper design of the forging equipment. The validity of those simulation results is confirmed by checking with the actual test results. Based on these simulation results, the proper design of the H.C.G. forging equipment is enabled.