• 제목/요약/키워드: crack measurement

검색결과 434건 처리시간 0.022초

자동차 현가 장치용 스프링의 신뢰성 평가를 위한 Lamb Wave 크랙검사 (Lamb Wave Inspection for Crack Detection in Coil Spring of Automobile Suspension System)

  • 문병준;김노유
    • 한국신뢰성학회:학술대회논문집
    • /
    • 한국신뢰성학회 2002년도 정기학술대회
    • /
    • pp.227-233
    • /
    • 2002
  • Suspension system is one of the most important components indespensible for stability and reliability of automobiles. The demands to more safe and durable suspension system have been increased as the automobiles get popular and improve in quality. The crack in the coil spring of the suspension system produced during manufacturing may grow under a fatigue load and cause a severe safety problems which lead to a catastrophic damage to the passengers. Many conventional NDT techniques including ET, RT, and UT are less sensitive or hard to apply to detect the surface breaking crack in the suspension coils partly because the techniques are point-to-point measurement methods, thus take too long time to inspect the coil spring longer than 1m. Contrary to this, Lamb wave technique is full-field measurement method that make it possible to examine the whole coil spring in real time. In this paper, the Lamb wave is applied to the coil spring to investigate the possibility to detect the cracks on the surface of the coil spring.

  • PDF

Notch재 피로와 Kikukawa-Compliance법 (제 1 보 기초적 검토) (Notched Specimen Fatigue and Kikukawa's Compliance Technique(Part I.On Some Basic Testing Results))

  • 송지호;박영조
    • 대한기계학회논문집
    • /
    • 제2권1호
    • /
    • pp.10-18
    • /
    • 1978
  • Kikukawa's compliance method using the conventional crack mouth clip-on gauge was proposed as a desired measurement technique to monitor the notched specimen fatigue behavior. The measurement technique makes it possible to continuously monitor the initiation and growth of incipient small part-through crack originated at the notch root and the phenomenon of crack closure. The variarion of natural flaw geometry with fatigue cycling was investigated. The test results on 7075-T6 aluminium alloy suggest the dependence of effective stress intensity factor range ratio .upsilon. on the maximum stress intensity factor .KAPPA.max.

Theoretical Consideration of Nondestructive Testing by use of Vertical Magnetization and Magneto-Optical Sensor

  • Lee, Jinyi;Tetsuo Shoji;Dowon Seo
    • Journal of Mechanical Science and Technology
    • /
    • 제18권4호
    • /
    • pp.640-648
    • /
    • 2004
  • This paper describes a new magnetization method for non-destructive testing with magneto-optical sensor (denoted as MO sensor) which have the following characteristic : high observation sensitivity, independence of the crack orientation, and precise imaging of a complex crack geometry such as multiple cracks. When a magnetic field is applied normally to the surface of a specimen which is significantly larger than its defects, approximately the same magnetic charge per unit area occurs on the surface of the specimen. If there is a crack in the specimen, magnetic charge per unit area has the same value at the bottom of the crack. The distribution of the vertical component of the magnetic flux density, B$\_$Z/, is almost uniform over the no-crack area (denoted as B$\_$Z,BASE/), while the magnetic flux density is smaller in the surroundings of the crack(denoted as B$\_$Z,CRACK/) If B$\_$Z, BASE/ is a bit larger than the saturated magnetic flux density of the MO sensor (B$\_$s/) , then small magnetic domains occur over the crack area and a large domain over the non-crack area because B$\_$Z,CRACK/ is smaller than B$\_$s/.

Crack identification with parametric optimization of entropy & wavelet transformation

  • Wimarshana, Buddhi;Wu, Nan;Wu, Christine
    • Structural Monitoring and Maintenance
    • /
    • 제4권1호
    • /
    • pp.33-52
    • /
    • 2017
  • A cantilever beam with a breathing crack is studied to improve the breathing crack identification sensitivity by the parametric optimization of sample entropy and wavelet transformation. Crack breathing is a special bi-linear phenomenon experienced by fatigue cracks which are under dynamic loadings. Entropy is a measure, which can quantify the complexity or irregularity in system dynamics, and hence employed to quantify the bi-linearity/irregularity of the vibration response, which is induced by the breathing phenomenon of a fatigue crack. To improve the sensitivity of entropy measurement for crack identification, wavelet transformation is merged with entropy. The crack identification is studied under different sinusoidal excitation frequencies of the cantilever beam. It is found that, for the excitation frequencies close to the first modal frequency of the beam structure, the method is capable of detecting only 22% of the crack depth percentage ratio with respect to the thickness of the beam. Using parametric optimization of sample entropy and wavelet transformation, this crack identification sensitivity is improved up to 8%. The experimental studies are carried out, and experimental results successfully validate the numerical parametric optimization process.

열화상기술을 이용한 모멘트 변화에 따른 피로균열진전 연구 (A Study of the Fatigue Crack Propagation Behavior According to the Moment Change using Infrared Thermography)

  • 김경석;정현철;박찬주;정덕운;장호섭
    • 한국생산제조학회지
    • /
    • 제19권3호
    • /
    • pp.359-364
    • /
    • 2010
  • The objective of this study is to propose an effective method for measurement and analysis of fatigue crack. A technique that can measure the statue of fatigue crack propagation fast and correctly for enhancing safety of constructions and securing reliability is necessary. Moreover, the crack propagation behavior characteristics evaluation technique has to be developed using this technique. In this paper, fatigue crack was caused via the fatigue experiment with repeated load on the CT specimen that is made up of STS304. Fatigue crack propagation was measured by tracing the position of the maximum temperature according to the cycles using infrared thermography. The crack growth characteristics was evaluated by applying the moment values on the measuring area to the measured value. As a result of this study, the possibility that the infrared thermography could be applied to measure the fatigue crack was identified. Moreover, it was identified that fatigue crack propagation have a relationship with the moment value of construction.

전자스페클 간섭시스템을 이용한 피로하중을 받는 균열선단에서 탄소성 영역 측정에 관한 연구 (A Study on the Measurement of Elastic-Plastic Zone at the Crack Tip under Cyclic Loading using ESPI System.)

  • 김경수;신병천;심천식;박진영
    • 한국해양공학회:학술대회논문집
    • /
    • 한국해양공학회 2002년도 춘계학술대회 논문집
    • /
    • pp.140-144
    • /
    • 2002
  • In this paper, the plastic zone size ahead of the crack tip of DENT specimen and the crack growth length under cyclic loading were measured by ESPI system. These results of the plastic zone size measured by ESPI system were compared with the plastic zone size proposed by Irwin. The results of tile crack growth length measured by it were also compared with them measured by the image analysis system. It is confirmed that it is possible to measure the plastic zone and crack growth length.

  • PDF

Application of Mechanoluminescence for the Dynamic Visualization of an Alumina Fracture

  • Kim, Ji-Sik
    • Journal of Information Display
    • /
    • 제11권1호
    • /
    • pp.33-38
    • /
    • 2010
  • The propagation of cracks was quantitatively analyzed in $Al_2O_3$ ceramic using the mechanoluminescence (ML) of $SrAl_2O_4$:Eu,Dy. The bridging zones behind the crack tip were clearly detected in the crack path of $Al_2O_3$ within a realistic time frame. The magnitudes and shapes of the bridging stress distributions changed with the advancing cracks. They continued to change with the change in the applied load even after the cessation of crack propagation. Effective toughening then commenced, and the applied stress intensity factors dramatically increased up to ~50 MPa $\sqrt{m}$. The expected $K_{Tip}$ values based on the instantaneous bridging stress distributions obtained from the ML observations deviated greatly from those obtained from the measurement using the conventional crack tip lengths; rather, they support the results obtained when bridging tips were used in the quasidynamic crack propagations.

전자스패클패턴 간섭시스템을 이용한 피로하중을 받는 균열선단에서 탄소성 영역 측정에 관한 연구 (A Study on the Measurement of Elastic-Plastic Zone at the Crack Tip under Cyclic Loading using ESPI System)

  • 김경수;심천식
    • 한국해양공학회지
    • /
    • 제16권4호
    • /
    • pp.13-18
    • /
    • 2002
  • The magnitude of the plastic zone around the crack tip of DENT(Double Edge Notched Tension) specimen and the crack growth length under cyclic loading were measured by ESPI(Electronic Speckle Pattern Interferometry) system. The measured magnitude of plastic zone was compared with the equations proposed by Irwin and calculated by a nonlinear static method of MSC/NASTRAN. The measured crack growth length by ESPI system was also compared with the obtained data by the image analysis system. From the study, it is confirmed that the plastic zone and crack growth length can be measured accurately with the high-tech equipment.

수정된 하중비법을 이용한 배관 시험편의 균열 길이 계산 (Calculation of the Crack Length for a Pipe Specimen using the Modified Load Ratio Method)

  • 최정훈;구재민;석창성;허용;박재실
    • 대한기계학회논문집A
    • /
    • 제33권12호
    • /
    • pp.1375-1382
    • /
    • 2009
  • The objective of this paper is to apply the load ratio method to the measurement of the crack length of the real scale pipe specimen. The load ratio method was modified and finite element analyses were performed to derive the relationship between the normalized compliance and the normalized crack length for the pipe specimen. In order to measure the crack length, the direct current potential drop method and the modified load ratio method were applied to the pipe test. The applicability of the modified load ratio method was confirmed by comparing the calculated crack length with the measured crack length from the pipe experiment.

광탄성 실험에서 균열선단 응력장의 고차항을 고려한 응력확대계수 측정에 관한 연구 (A Study on the Measurement of Stress Intensity Factor Considering of High Order of Stress Field in the Vicinity of Crack Tip by Photoelastic Experiment)

  • 서재국
    • 한국안전학회지
    • /
    • 제15권1호
    • /
    • pp.43-52
    • /
    • 2000
  • Generally, photoelastic experimental data were measured in the closed vicinity of crack tip to determine stress intensity factors of a crack with photoelastic experiment method. In this case, only the first order term has been considered in the equation of stress field. But because it is very difficult to measure the correct photoelastic data in the closed vicinity of crack, the accuracy of experimental results was very poor. By including the high order terms in the stress field equation we could obtain the accurate S.I.F values by using clear photoelastic data in the distant region from crack tip instead of unclear photoelastic data in the vicinity of crack tip.

  • PDF