• 제목/요약/키워드: crack growth stress ratio

검색결과 221건 처리시간 0.029초

FEM과 Striation을 이용한 로커 암 축의 파손응력 추정 (Prediction of Failure Stress of Rocker Arm Shaft using FEM and Striation)

  • 이수진;이동우;홍순혁;조석수;주원식
    • 한국정밀공학회지
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    • 제24권3호
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    • pp.84-90
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    • 2007
  • As a result of vehicle maintenance of rocker arm shaft for 4-cylinder SOHC engine, failure stress analysis of rocker arm shaft is needed. Because more than 30% of vehicles investigated have been fractured. Failure stress analysis is classified into an naked eyes, microscope, striation and X-ray fractography etc. Failure stress analysis by using striation is already established technology as means for seeking cause of fracture. But, although it is well known that striation spacing corresponds to the crack growth rate da/dN, it is not possible to determine ${\sigma}_{max}\;and\;{\sigma}_{min}$ under service loading only from striation spacing. This is because the value of striation spacing is influenced not only by ${\Delta}K$ but also by the stress ratio R. In the present paper, we determine the stress ratio using orthogonal array and ANOVA, and propose a prediction method of failure stress which is combined with FEM and striation.

결함발생 시점을 고려한 CANDU 압력관 결함의 확률론적 건전성평가 (Probabilistic Integrity Assessment of CANDU Pressure Tube for the Consideration of Flaw Generation Time)

  • 곽상록;이준성;김영진;박윤원
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 추계학술대회논문집A
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    • pp.155-160
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    • 2001
  • This paper describes a probabilistic fracture mechanics (PFM) analysis based on Monte Carlo (MC) simulation. In the analysis of CANDU pressure tube, it is necessary to perform the PFM analyses based on statistical consideration of flaw generation time. A depth and an aspect ratio of initial semi-elliptical surface crack, a fracture toughness value, delayed hydride cracking (DHC) velocity, and flaw generation time are assumed to be probabilistic variables. In all the analyses, degradation of fracture toughness due to neutron irradiation is considered. Also, the failure criteria considered are plastic collapse, unstable fracture and crack penetration. For the crack growth by DHC, the failure probability was evaluated in due consideration of flaw generation time.

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레일강의 샬피거동 및 피로균열 성장거동에 관한 파괴역학적 고찰 (Fracture Mechanical Study on the Charpy V-notch and Fatigue Crack Propagation 8ehavior of Rail Steels)

  • 김성훈
    • 대한토목학회논문집
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    • 제14권6호
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    • pp.1319-1327
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    • 1994
  • 레일강에 있어서 피로균열은 레일의 파괴와 그에 따른 열차탈선의 근본적인 요인으로서 실험실시험의 분석 결과에 의한 피로거동 및 파괴특성의 정량적 평가는 피로수명 추정 및 안전조사 주기설정의 기본이 된다. 따라서 본 연구에서는 살피충격시험의 결과로부터 레일강의 샬피거동 및 파괴인성거동을 평가하고 일정진폭하중하에서 피로시험의 분석 결과로부터 피로균열성장거동에 미치는 균열의 방향성, 온도, 그리고 응력비 R의 효과를 파괴역학적 수법을 도입하여 평가하였다.

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국산 원자로용기 재료의 피로 및 파괴특성 연구 (A study on the fatigue and fracture characteristics of localized nuclear reactor vessel material)

  • 정순억
    • 대한기계학회논문집A
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    • 제21권10호
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    • pp.1626-1635
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    • 1997
  • It is important to ensure the reliability of the first localized reactor vessel steel. To satisfy with this purpose, a study on the impact/hardness, low cycle fatigue(LCF), crack growth rate(da/dN) and fracture toughness( ) of base material(BM) and weld metal(WM) were performed under room temperature air and corrosion conditions. A summary of the results is as folows : (1) Charpy impact absorbed energy of BM was the highest value, heat affected zoon(HAZ) and the lowest, WM. The hardness of BM was similar to HAZ. (2) Coefficients of Manson equation using the monotonic tensile test data were obtained for the present material. (3) The effects of stress ratio and ambient (120.deg. C and NaCl) condition on da/dN were investigated, da/dN with NaCl condition expressed the highest value. (4) The results of Charpy V-notch impact test had good correlation with $K_{IC}$ characteristics and the lowest curve of $K_{IC}$ for BM was derived, more researches about WM and HAZ are required hereafter.

SUP9 스프링강의 숏피닝가공에 의한 피로수명향상과 고온환경에서의 압축잔류응력 소멸현상에 관한 연구 (A Study of Shot Peened Spring Steel(SUP9) for Fatigue Life Improvement and Compressive Residual Stress Disappearance on the High Temperature)

  • 박경동;손명균
    • 한국기계가공학회지
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    • 제2권1호
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    • pp.22-31
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    • 2003
  • The compressive residual stress, which is induced by shot peening process, seems to be an Important factor in increasing the fatigue strength. And then it was showed that residual stress was disappearenced at the high temperature. The fatigue charateristic investigation of a SUP9 spring steel processed shot peening is performed by considering the high temperature service conditions in the range of room temperature through $180^{\circ}C$ in the range of stress ratio of 0.3 by means of opening mode displacement. The fatigue resistance characteristics and fracture strength at high temperature is considerable lower than that of room temperature in the early stage and stable of fatigue crack growth region.

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SUP9 스프링강의 쇼트피닝가공에 의한 피로수명향상과 고온환경에서의 압축잔류응력 소멸현상에 관한 연구 (A Study of Shot peened Spring Steel for Fatigue Life Improvement and Compressive Residual Stress Disappearance on the High Temperature)

  • 박경동;손명군
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2002년도 추계학술대회 논문집
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    • pp.347-353
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    • 2002
  • The compressive residual stress, which is induced by shot peening process, seems to be an important factor of increasing the fatigue strength. And then it was showed that residual stress was disappearenced at the high temperature. The fatigue characteristic study of a SUP9 spring steel processed shot peening is performed by considering the high temperature service conditions in the range of room temperature through $180^{\circ}C$ in the range of stress ratio of 0.3 by means of opening mode displacement. The fatigue resistance characteristics and fracture strength at high temperature is considerable lower than that of room temperature in the early stage and stable of fatigue crack growth region.

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자동차엔진용 금속기 복합재료의 피로균열거동에 관한 연구 (A Study on Fatigue Crack Behavior of Metal Matrix Composites for Automobile Engine)

  • 박원조;허선철;정재욱;이해우;부명환
    • 한국자동차공학회논문집
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    • 제11권5호
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    • pp.140-146
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    • 2003
  • Metal matrix composites had generated a lot of interest in recent time because of their high specific strength and stiffness in specific properties. It was also highlighted as the material of frontier industry because strength, heat-resistance, corrosion-resistance and wear-resistance were superiored. In this study, the strength properties of $Al_{18}B_{4}O_{33}$/AC4CH composites were represented mixing the binder of $SiO_2$. It was also fabricated by squeeze casting. $Al_{18}B_{4}O_{33}$/AC4CH was fabricated at the melt temperature of $760^{\circ}C$, the perform temperature of $700^{\circ}C$ and mold temperature of $200^{\circ}C$ under the pressure of 83.4MPa. Consequently, fatigue life was observed roughly in the order of AC4CH> nobiner> $SiO_2$, independently on crack propagation direction and stress ratio.

Reinforcing effect of CFRP bar on concrete splitting behavior of headed stud shear connectors

  • Huawen Ye;Wenchao Wang;Ao Huang;Zhengyuan Wang
    • Steel and Composite Structures
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    • 제48권2호
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    • pp.131-143
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    • 2023
  • The CFRP bar was used to achieve more ductile and durable headed-stud shear connectors in composite components. Three series of push-out tests were firstly conducted, including specimens reinforced with pure steel fibers, steel and CFRP bars. The distributed stress was measured by the commercial PPP-BOTDA (Pre-Pump-Pulse Brillouin optical time domain analysis) optical fiber sensor with high spatial resolution. A series of numerical analyses using non-linear FE models were also made to study the shear force transfer mechanism and crack response based on the test results. Test results show that the CFRP bar increases the shear strength and stiffness of the large diameter headed-stud shear connection, and it has equivalent reinforcing effects on the stud shear capacity as the commonly used steel bar. The embedded CFRP bar can also largely improve the shear force transfer mechanism and decrease the tensile stress in the transverse direction. The parametric study shows that low content steel fibers could delay the crack initiation of slab around the large diameter stud, and the CFRP bar with normal elastic modulus and the standard reinforcement ratio has good resistance to splitting crack growth in headed stud shear connectors.

응답면기법을 활용한 피로균열진전 신뢰성 평가 (Reliability Assessment of Fatigue Crack Propagation using Response Surface Method)

  • 조태준;김이현;경갑수;최은수
    • 한국강구조학회 논문집
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    • 제20권6호
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    • pp.723-730
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    • 2008
  • 철도교량은 무거운 축하중이 작용하여 구조부재의 전체 강도에서 활하중이 차지하는 비율이 높기 때문에 피로에 의한 손상이 클 뿐만 아니라 계속적으로 변화하는 하중환경에 의해 피로손상이 빠르게 진행될 가능성이 있으므로 이에 대한 안전성을 체계적이고 분석적으로 평가할 수 있는 방법이 요구된다. 철도교량에서 구조부재별 피로균열의 생성위치 및 성장속도는 발생응력의 범위와 횟수, 구조시스템의 강성에 관련되어 있다. 구조시스템의 강성은 계획주체, 설계자, 시공자, 유지관리주체 각각의 특성과 불확실성을 포함하고 있으며, 시간의존적 하중과 저항의 특성에 의해서 추계학적으로 변화하게 된다. 그러므로 이러한 하중 및 저항에서의 각각의 불확실성을 정량적이고 객관적으로 표현할 수 있는 신뢰성에 기초한 평가기법을 개발하였다. 철도 및 지하철교량 등의 피로파괴에 대한 확률론적 평가를 위하여 응답면 기법(Response Surface Method, RSM)과 일계이차 모멘트 기법(First Order Second Moment method, FOSM)을 사용하여 피로균열진전과 잔존수명을 평가하였다. 응력변동 범위를 설계변수로 변화시키면서, 중요한 설계입력 변수로 한계상태 방정식을 구성하고 다양한 피로 수명(100년, 75년 등)후의 파괴확률을 예측하여 설계피로수명에 대한 신뢰성 지수계산 및 발생확률을 분석사례로 제시하였다.

Obtaining equivalent fracture toughness of concrete using uniaxial compression test

  • Li, Zongjin;Zhao, Yanhua
    • Computers and Concrete
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    • 제7권4호
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    • pp.387-402
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    • 2010
  • From typical stress-axial strain curve and stress-volume strain curve of a concrete under uniaxial compression, the initiation and localization of microcracks within the interior of the specimen can be identified. The occurrence of random microcrack indicates the end of the linear elasticity, and the localization of microcrack implies formation of major crack, which triggers the onset of unstable crack propagation. The interval between initiation and localization of microcracks is characterized by a stable microcrack growth. Based on fracture behavior observed from a uniaxial compressive test of a concrete cylinder, a model has been developed to extract fundamental fracture properties of a concrete, i.e. the equivalent fracture toughness and the size of fracture process zone. The introduction of cracking Poisson's ratio accounts for tensile failure characteristics of concrete even under uniaxal compression. To justify the validity of the model proposed, tests on three-point bending have been performed to obtain the fracture toughness in accordance with two parameter fracture model and double-K fracture model. Surprisingly, it yields favorably comparable results and provides an encouraging alternative approach to determine fracture properties for concretes.