Prediction of Failure Stress of Rocker Arm Shaft using FEM and Striation

FEM과 Striation을 이용한 로커 암 축의 파손응력 추정

  • 이수진 (동아대학교 대학원 기계공학과) ;
  • 이동우 (동아대학교 기계공학부) ;
  • 홍순혁 (부경대학교 공동실험실습관) ;
  • 조석수 (강원대학교 자동차공학과) ;
  • 주원식 (동아대학교 기계공학부)
  • Published : 2007.03.01

Abstract

As a result of vehicle maintenance of rocker arm shaft for 4-cylinder SOHC engine, failure stress analysis of rocker arm shaft is needed. Because more than 30% of vehicles investigated have been fractured. Failure stress analysis is classified into an naked eyes, microscope, striation and X-ray fractography etc. Failure stress analysis by using striation is already established technology as means for seeking cause of fracture. But, although it is well known that striation spacing corresponds to the crack growth rate da/dN, it is not possible to determine ${\sigma}_{max}\;and\;{\sigma}_{min}$ under service loading only from striation spacing. This is because the value of striation spacing is influenced not only by ${\Delta}K$ but also by the stress ratio R. In the present paper, we determine the stress ratio using orthogonal array and ANOVA, and propose a prediction method of failure stress which is combined with FEM and striation.

Keywords

References

  1. Murakami, Y., Furukawa, K. and Shiraishi, N., 'Prediction of Service Loading from the Width and Height of Striation of 2017-T4 Al Alloy,' J. of Society Material Science, Vol. 39, No. 443, pp. 1113-1118, 1990 https://doi.org/10.2472/jsms.39.1113
  2. Cho, S. S., Jang, D. Y. and Joo, W. S., 'A Study on Residual Stress for Fatigue Fracture Surface in General Purpose Structural Steel using X-ray Diffraction,' J. of KSAE, Vol. 7, No. 8, pp. 248-261, 1999
  3. Hong, S. H., Lee, D. W., Cho, S. S. and Joo, W. S., 'A Study on the X-Ray Fractography of Turbine Blade under Fatigue Load,' J. of KSPE, Vol. 19, No. 2, pp.65-71, 2002
  4. Lee, S. J., Lee, D. W. Hong, S. H., Cho, S. S. and Joo, W. S., 'An Estimation on Failure Boundary Condition of Rocker Arm Shaft for 4 Cylinder SOHC engine using Orthogonal Array,' J. of Mechanical Science and Technology, Vol. 29, No. 9, pp. 1161-1168, 2005 https://doi.org/10.3795/KSME-A.2005.29.9.1161
  5. Matsui, K., Hirose, Y., Chadani, A. and Tanaka, K., 'Application of X-Ray Fractographic Technique to Actual Failure Analysis,' J. of Society Material Science, Vol. 24, No. 4, pp. 117-128, 1975
  6. Brown, W. F. Jr. and Strawley, J., 'ASTM STP 410,' pp. 1-65, 1966