• Title/Summary/Keyword: Rocker arm shaft

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An Estimation on Failure Boundary Condition of Rocker Arm Shaft for 4-Cylinder SOHC Engine Using Orthogonal Array (직교배열표를 이용한 4기통 SOHC 엔진용 로커암 축의 파손경계조건 평가에 관한 연구)

  • Lee, Soo-Jin;Lee, Dong-Woo;Hong, Soon-Hyeok;Cho, Seok-Swoo;Joo, Won-Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.9 s.240
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    • pp.1161-1168
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    • 2005
  • As a result of vehicle maintenance of rocker arm shaft for 4-cylinder SOHC engine, failure analysis of rocker arm shaft is needed. Because more than $30\%$ of vehicles investigated have been fractured. Failure analysis is classified into an naked eyes, microscope and X-ray fractography etc. It can predict applied load as well as load type. These methods are applicable to components with simple boundary condition but aren't applicable to components with complex boundary condition. The existing fractography don't catch hold of failure boundary condition quantitatively. Especially, in case that the components isn't fractured at same position. We must determine the most dangerous failure boundary condition to evaluate their operation mechanism. The effect of various factors on response should be estimated to solve this statical problem. This study presents the most dangerous failure boundary condition of rocker arm shaft using orthogonal array and ANOVA in order to assure its robustness.

Prediction of Failure Stress of Rocker Arm Shaft using FEM and Striation (FEM과 Striation을 이용한 로커 암 축의 파손응력 추정)

  • Lee, Soo-Jin;Lee, Dong-Woo;Hong, Soon-Hyeok;Cho, Seok-Swoo;Joo, Won-Sik
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.3 s.192
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    • pp.84-90
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    • 2007
  • As a result of vehicle maintenance of rocker arm shaft for 4-cylinder SOHC engine, failure stress analysis of rocker arm shaft is needed. Because more than 30% of vehicles investigated have been fractured. Failure stress analysis is classified into an naked eyes, microscope, striation and X-ray fractography etc. Failure stress analysis by using striation is already established technology as means for seeking cause of fracture. But, although it is well known that striation spacing corresponds to the crack growth rate da/dN, it is not possible to determine ${\sigma}_{max}\;and\;{\sigma}_{min}$ under service loading only from striation spacing. This is because the value of striation spacing is influenced not only by ${\Delta}K$ but also by the stress ratio R. In the present paper, we determine the stress ratio using orthogonal array and ANOVA, and propose a prediction method of failure stress which is combined with FEM and striation.

A Study on Optimal Design of Rocker Arm Shaft using Genetic Algorithm (유전자 알고리즘을 이용한 로커암 축의 최적설계에 관한 연구)

  • 안용수;이수진;이동우;홍순혁;조석수;주원식
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.198-202
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    • 2004
  • This study proposes a new optimization algorithm which is combined with genetic algorithm and ANOM. This improved genetic algorithm is not only faster than the simple genetic algorithm, but also gives a more accurate solution. The optimizing ability and convergence rate of a new optimization algorithm is identified by using a test function which have several local optimum and an optimum design of rocker arm shaft. The calculation results are compared with the simple genetic algorithm.

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A Study on Optimal Design of Rocker Arm Shaft Using Improved Genetic Algorithm (개선된 유전자 알고리즘을 이용한 로커암 축의 최적설계에 관한 연구)

  • Lee Soo Jin;An Yong Su;Lee Dong Woo;Cho Seok Swoo;Joo Won Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.6 s.237
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    • pp.835-841
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    • 2005
  • This study proposes a new optimization algorithm which is combined with genetic algorithm and ANOM. This improved genetic algorithm is not only faster than the simple genetic algorithm, but also gives a more accurate solution. The optimizing ability and convergence rate of a new optimization algorithm is identified by using a evaluation function which have several local optimum and an optimum design of rocker arm shaft. The calculation results are compared with the simple genetic algorithm.

Dynamic Characteristics of the Reciprocating Cutter-bar of Combine Harvester(I) (콤바인 예취장치(刈取裝置)의 절단현상(切斷現象) 및 동적특성(動的特性)에 관한 연구(硏究)(I) -왕복동(往復動) 예취장치(刈取裝置)의 동적특성(動的特性)-)

  • Chung, C.J.;Lee, S.B.;Noh, K.M.
    • Journal of Biosystems Engineering
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    • v.19 no.3
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    • pp.163-174
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    • 1994
  • This study was conducted to investigate the dynamic motion of knife drive system of combine harvester. A computer program was developed to simulate the dynamic motion of the knife drive linkage and its algorithm was evaluated through experiments. The results are summarized as follows : 1. The theorectical horizontal (the direction of knife's reciprocating motion) reaction forces at the supporting point of rocker arm and crank arm were changed in the similar sinusoidal trends with the measured reaction forces. 2. The maximum values of shaking moment and reaction force per one revolution of crank arm followed polynomial trends as the rotational speed of crank shaft increased. The unbalanced force acting on the driving system increased at high speed. Therefore, the rotational speed of crank shaft should be maintained in proper range at increased forward speed to decrease vibration of the knife drive system. 3. The added mass to the crank arm increased the dynamic unbalanced force at the supporting point of rocker arm. It counterbalanced the reaction force at the supporting point of crank arm.

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A Study on Mechanical Property of SM53C Steel by High Frequency Induction Hardening (고주파열처리 SM53C강의 기계적 성질에 관한 연구)

  • Kim, Hwang-Soo;Kim, Jung-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.6
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    • pp.7-15
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    • 2010
  • Recently, with the high performance and efficiency of machine, there have been required the multi-functions in various machine parts, such as the heat resistance, the abrasion resistance and the stress resistance as well as the strength. Fatigue crack growth tests were carried out to investigate the fatigue characteristics of high carbon steel (SM53C) experienced by high-frequency induction treatment. The Cam nose part of the Automobile's Cam shaft is strongly bumped with rocker arm or valve-lift. Therefore abnormal wear such as unfair wear and early wear occur in the surface. This abnormal wear causes a defect that bad timing open and close actions of the engine valve happen in the combustion chamber so the fuel gas will be combustion imperfect. Therefore, the cam shaft demands high hardness and wear resistance. In this study, high frequency heat treatment has been accomplished while wear test for material SM53C.

Failure Study for Tribological Characteristics in Moving parts of the Automotive Engines (자동차 엔진 운동부의 트라이볼로지적 특성에 관한 고장 사례 연구)

  • Lee Il Kwon;Chun Yoon Soo;Kim Chung Kyun;Cho Seung hyun;Kim Han Goo;Kim Young Gyu;Moon Hak Hoon
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.158-161
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    • 2004
  • In recent, the automotive number of korea has risen above 14millions vehicles. The automotive was settled down goods haying to live. In a flood of this automotive the accuracy diagnosis for the vehicle certainly need for people referencing car. To do this diagnosis, the researcher has to experience many example in the field and need to system them. Expecially, the study for failure of the engine nearly research in the korea. When moving parts of engine no problem. In order to work, the engine must operate normality state. In this paper the purpose study the failure for the tribological example of engine.

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