• Title/Summary/Keyword: crack assessment

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A Study on Embedded Crack at the Hatch Coaming FCA Butt Weldment in an Ultra Large Containership on the Basis of Fracture Mechanics (초대형 컨테이너선의 해치 코밍 용접부의 내부 균열에 대한 파괴역학적 연구)

  • Shin, Sang-Beom;Lee, Joo-Sung
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.61-61
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    • 2010
  • The purpose of this study is to prevent the unstable fracture at the FCA butt weldment of hatch coaming deck in the ultra large containership during service life. In order to do it, the behavior of the embedded crack at the weldment under design loading conditions was evaluated in accordance with BS7910. Here, the level of primary stress induced by ship motion was evaluated by the design code of classification society and FEA. The level of residual stress as secondary stress was calculated in consideration of the restraint degree of weldment and welding heat input by using the predictive equation proposed by authors in the previous study. The fatigue crack growth rate at the weldment was evaluated using CT specimen in accordance with ASTM E647. According to the results, although the allowable defect for embedded crack specified in the classification society exists at the weldment, the occurrence possibility of unstable fracture at the weldment could not be negligible, regardless of CTOD value given in this study. So, in this study, the effect of initial defect size, welding heat input, restraint degree and CTOD on the fracture mechanical characteristics of embedded crack at the weldment was evaluated by the comprehensive fracture assessment. Based on the results, the design criteria including allowable defect, residual stress level and CTOD value was established to prevent the unstable fracture at the FCA butt weldment of hatch coaming deck in an ultra large containership during service life of 20years.

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Stability assessment of soil slopes in three dimensions: The effect of the width of failure and of tension crack

  • Pantelidis, Lysandros;Gravanis, Elias;Gkotsis, Konstantinos-Paraskevas
    • Geomechanics and Engineering
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    • v.22 no.4
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    • pp.319-328
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    • 2020
  • This paper investigates the effect of the width of failure and tension crack (TC) on the stability of cohesive-frictional soil slopes in three dimensions. Working analytically, the slip surface and the tension crack are considered to have spheroid and cylindrical shape respectively, although the case of tension crack having planar, vertical surface is also discussed; the latter was found to return higher safety factor values. Because at the initiation of a purely rotational slide along a spheroid surface no shear forces develop inside the failure mass, the rigid body concept is conveniently used; in this respect, the validity of the rigid body concept is discussed, whilst it is supported by comparison examples. Stability tables are given for fully drained and fully saturated slopes without TC, with non-filled TC as well as with fully-filled TC. Among the main findings is that, the width of failure corresponding to the minimum safety factor value is not always infinite, but it is affected by the triggering factor for failure (e.g., water acting as pore pressures and/or as hydrostatic force in the TC). More specifically, it was found that, when a slope is near its limit equilibrium and under the influence of a triggering factor, the minimum safety factor value corresponds to a near spherical failure mechanism, even if the triggering factor (e.g., pore-water pressures) acts uniformly along the third dimension. Moreover, it was found that, the effect of tension crack is much greater when the stability of slopes is studied in three dimensions; indeed, safety factor values comparable to the 2D case are obtained.

A vibration based acoustic wave propagation technique for assessment of crack and corrosion induced damage in concrete structures

  • Kundu, Rahul Dev;Sasmal, Saptarshi
    • Structural Engineering and Mechanics
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    • v.78 no.5
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    • pp.599-610
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    • 2021
  • Early detection of small concrete crack or reinforcement corrosion is necessary for Structural Health Monitoring (SHM). Global vibration based methods are advantageous over local methods because of simple equipment installation and cost efficiency. Among vibration based techniques, FRF based methods are preferred over modal based methods. In this study, a new coupled method using frequency response function (FRF) and proper orthogonal modes (POM) is proposed by using the dynamic characteristic of a damaged beam. For the numerical simulation, wave finite element (WFE), coupled with traditional finite element (FE) method is used for effectively incorporating the damage related information and faster computation. As reported in literature, hybrid combination of wave function based wave finite element method and shape function based finite element method can addresses the mid frequency modelling difficulty as it utilises the advantages of both the methods. It also reduces the dynamic matrix dimension. The algorithms are implemented on a three-dimensional reinforced concrete beam. Damage is modelled and studied for two scenarios, i.e., crack in concrete and rebar corrosion. Single and multiple damage locations with different damage length are also considered. The proposed methodology is found to be very sensitive to both single- and multiple- damage while being computationally efficient at the same time. It is observed that the detection of damage due to corrosion is more challenging than that of concrete crack. The similarity index obtained from the damage parameters shows that it can be a very effective indicator for appropriately indicating initiation of damage in concrete structure in the form of spread corrosion or invisible crack.

Quantitative Damage Assessment in KURT Granite by Acoustic Emission (미소파괴음을 이용한 KURT 화강암의 손상에 관한 정량적 평가)

  • Lee, Kyung-Soo;Kim, Jin-Seop;Choi, Hey-Joo;Lee, Chang-Soo
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.32 no.6C
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    • pp.305-314
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    • 2012
  • This paper presents the quantitative damage assessment of granite taken from KAERI Underground Research Tunnel using acoustic emission (AE). The results determined showed the crack initiation and crack damage stress occurred at 48%, 72% of uniaxial compressive strength (UCS) and until the applied stress level was reached the crack damage stress, the damage degree was 0.06. When the applied stress exceeded 80%, 90% of UCS, the damage degree were 0.34, 0.06 and which were similar to those obtained from axial deformation modulus. The simply regression analysis was used to interpret the relationship of the two damage assessment techniques and the two were highly correlated ($R^2$=0.90). Therefore, damage degree based on the AE energy and mohr-coulomb failure criterion were adopted to predict the mechanical properties. As results, the axial deformation modulus, rock strength, internal friction angle, and cohesion of KURT rock were reduced 6%, 12%, 7%, and 3% until the applied stress was 70% of UCS. But when the applied stress reached 90% of UCS, the results were more reduced 69%, 72%, 62%, and 24%, respectively.

Assessment of Fatigue Life of Out-Of-Plane Gusset Welded Joints using 3D Crack Propagation Analysis (3차원 피로균열 진전해석을 통한 면외거셋 용접이음의 피로수명 평가)

  • Jeong, Young-Soo;Kainuma, Shigenobu;Ahn, Jin-Hee;Lee, Wong-Hong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.1
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    • pp.129-136
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    • 2018
  • The estimation of the fatigue design life for large welded structures is usually performed using the liner cumulative damage method such as Palmgren-Miner rule or the equivalent damage method. When a fatigue crack is detected in a welded steel structure, the residual service life has to be estimated base on S-N curve method and liner elastic fracture mechanics. In this study, to examine the 3D fatigue crack behavior and estimate the fatigue life of out-of-plane gusset fillet welded joint, the fatigue tests were carried out on the model specimens. Investigations of three-dimensional fatigue crack propagation on gusset welded joint was used the finite element analysis of FEMAP with NX NASTRAN and FRANC3D. Fatigue crack growth analysis was carried out to demonstrate the effects of aspect ratio, initial crack length and stress ratio on out-of-plane gusset welded joints. In addition, the crack behaviors of fatigue tests were compared with those of the 3D crack propagation analysis in terms of changes in crack length and aspect ratio. From this analysis result, SIFs behaviors and crack propagation rate of gusset welded joint were shown to be similar fatigue test results and the fatigue life can also be predicted.

Evaluation of Limit Loads for Surface Cracks in the Steam Generator Tube (증기발생기 전열관에 존재하는 표면균열의 한계하중 평가)

  • Kim Hyun-Su;Kim Jong-Sung;Jin Tae-Eun;Kim Hong-Deok;Chung Han-Sup
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.8 s.251
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    • pp.993-1000
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    • 2006
  • Operating experience of steam generators has shown that cracks of various morphology frequently occur in the steam generator tubes. These cracked tubes can stay in service if it is proved that the tubes have sufficient safety margin to preclude the risk of burst and leak. Therefore, integrity assessment using exact limit load solutions is very important for safe operation of the steam generators. This paper provides global and local limit load solutions for surface cracks in the steam generator tubes. Such solutions are developed based on three-dimensional (3-D) finite element analyses assuming elastic-perfectly plastic material behavior. For the crack location, both axial and circumferential surface cracks, and for each case, both external and internal cracks are considered. The resulting global and local limit load solutions are given in polynomial forms, and thus can be simply used in practical integrity assessment of the steam generator tubes.

Analysis of Time Domain Active Sensing Data from CX-100 Wind Turbine Blade Fatigue Tests for Damage Assessment

  • Choi, Mijin;Jung, Hwee Kwon;Taylor, Stuart G.;Farinholt, Kevin M.;Lee, Jung-Ryul;Park, Gyuhae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.2
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    • pp.93-101
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    • 2016
  • This paper presents the results obtained using time-series-based methods for structural damage assessment. The methods are applied to a wind turbine blade structure subjected to fatigue loads. A 9 m CX-100 (carbon experimental 100 kW) blade is harmonically excited at its first natural frequency to introduce a failure mode. Consequently, a through-thickness fatigue crack is visually identified at 8.5 million cycles. The time domain data from the piezoelectric active-sensing techniques are measured during the fatigue loadings and used to detect incipient damage. The damage-sensitive features, such as the first four moments and a normality indicator, are extracted from the time domain data. Time series autoregressive models with exogenous inputs are also implemented. These features could efficiently detect a fatigue crack and are less sensitive to operational variations than the other methods.

Evaluation of Fracture Toughness by J-A$_2$ Method Considering Size Effect (시편크기의 영향을 고려한 J-A$_2$ 방법에 의한 파괴인성 평가)

  • 이정윤;김영종;김용환;김재훈
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.1
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    • pp.153-163
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    • 2000
  • The size effect on fracture toughness was investigated by introducing $J-A_2$ theory. For this application,small size specimens were chosen to establish $J-A_2$ assessment curve with FEM analysis. Two-dimensional FEM analysis was conducted with plane strain model using ABAQUS by domain integral method to calculate both crack tip stress and fracture toughness which were used to establish $J-A_2$ curve. The assessment curve predicted the fracture toughness of large specimens very well when compared to the test values. The results showed good prediction for deep crack specimen, though there were acceptable deviations in shallow cracked specimens, presumably caused by constraint effect. When the curve applied to reactor vessel in order to predict end of life fracture toughness with assumption of on-power pressure test condition, it provided the reasonable pressure compared to the existing design value. Better predictions would be possible if more test data were available.

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A Study on the Elastic Plastic Fracture Analysis for Carbon Steel with a Fatigue Crack (탄소강의 피로균열에 대한 탄소성파괴 해석에 관한 연구)

  • Lee, Jong-Hyung;Jeong, Hyung-Sik;Yoo, Duck-Sang;Kim, Young-Moon
    • Journal of the Korean Society of Industry Convergence
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    • v.9 no.2
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    • pp.117-122
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    • 2006
  • This paper is to provide some of the analysis procedures of the FAD(Failure Assessment Diagram), which is applied th the safety test of the atomic pressure vessels and other structures. Harrison proposed R-6 Diagram, and Bloom developed the method of DPFAD(Deformation Plasticty Failure Assessment Diagram). Analysis of J-integration of the plastic materials give the failure test curve for the materials with serious work hardening effect. J value was obtained form both FEM(Finite Element Mothod) and the experiment using compact type specimen for J=JIC, and the results were compared. In this study, the results of analysis using DPFAD and the factors affecting DPFAD in Static fatigue and fracture were reviewed. It was shown that the concept of DPFAD can be applied to test the safety of the structures.

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Mis-Match Limit Load Analyses and Fracture Mechanics Assessment for Welded Pipe with Circumferential Crack at the Center of Weldment (용접부 중앙에 원주방향균열이 있는 배관에 대한 강도불일치 한계하중 해석 및 파괴역학 평가)

  • Song, Tae-Kwang;Jeon, Jun-Young;Shim, Kwang-Bo;Kim, Yun-Jae;Kim, Jong-Sung;Jin, Tae-Eun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.1
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    • pp.19-26
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    • 2010
  • In this paper, limit load analyses and fracture mechanics analyses were conducted via finite element analyses for the welded pipe with circumferential crack at the center of the weldment. Systematic changes for strength mismatch ratio, width of weldment, crack shape and thickness ratio of the pipe were considered to provide strength mismatch limit load. And J-integral calculations based on reference stress method were conducted for two materials, stainless steel and ferritic steel. Reference stress defined by provided strength mis-match limit load gives much more accurate J-integral.