• Title/Summary/Keyword: corrosion protection method

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An Experimental Study on the Corrosion Protection Method of Reinforcing Steel in Concrete by Using Corrosion Inhibitor (방청제에 의한 콘크리트 내의 철근 방식법에 관한 실험적 연구)

  • 배수호;정영수;권영우;김년산;권혁진
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.04a
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    • pp.710-713
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    • 2000
  • The corrosion protection methods of reinforcing steel in concrete are the various methods such as increasing thickness of cover concrete, using of reinforcing bars coated with epoxy, dosage of corrosion inhibitor as concrete admixture, cathodic protection method and etc. The most economical method of them will be the corrosion protection method using corrosion inhibitor as concrete admixture. Therefore, the purpose of this research is to investigate the performance of corrosion protection of ordinary strength and high strength concrete using corrosion inhibitor, respectively. For this purpose, after manufacturing ordinary strength and high strength concrete with and without corrosion inhibitor, the accelerated corrosion tests for reinforcing steel were conducted according to the periodic cycles (140 day) of wetting ($65^{\circ}C$, 90% R.H.) and drying period ($15^{\circ}C$, 65% R.H.). As a result, th high strength concrete using corrosion inhibitor showed an excellent performance of corrosion protection.

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Cathodic Protection of Onshore Buried Pipelines Considering Economic Feasibility and Maintenance

  • Choi, Byoung-Yeol;Lee, Sang-Gil;Kim, Jin-Kwang;Oh, Jin-Soo
    • Journal of Advanced Research in Ocean Engineering
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    • v.2 no.4
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    • pp.158-168
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    • 2016
  • During the installation of crude oil or gas pipelines, which pass through onshore buried pipelines or onshore pipeline from subsea pipeline to onshore plant, countermeasures need to be implemented so as to ensure a sufficient design life by protecting the steel pipes against corrosion. This can be achieved through impressed current cathodic protection method for onshore pipelines and through galvanic sacrificial anode corrosion protection method for offshore pipelines. In particular, in the case of impressed current cathodic protection, isolation joint flanges should be used. However, this makes maintenance control difficult with its installation having a negative impact on price. Therefore, in this study, the most suitable methodology for onshore pipeline protection between galvanic sacrificial anode corrosion protection and impressed current cathodic protection method will be introduced. In oil and gas transportation facilities, the media can be carried to the end users via onshore buried and/or offshore pipeline. It is imperative for the field operators, pipeline engineers, and designers to be corrosion conscious as the pipelines would undergo material degradations due to corrosion. The mitigation can be achieved with the introduction of an impressed current cathodic protection method for onshore buried pipelines and a galvanic sacrificial anode corrosion protection method for offshore pipelines. In the case of impressed current cathodic protection, isolation joint flanges should be used to discontinuity. However, this makes maintenance control to be difficult when its installation has a negative impact on the price. In this study, the most suitable corrosion protection technique between galvanic sacrificial anode corrosion protection and impressed current cathodic protection is introduced for (economic life of) onshore buried pipeline.

An Experimental Study on the Corrosion Characteristics of Reinforcing Steel in Concrete by the Accelerated Corrosion Test (부식촉진시험에 의한 콘크리트 내의 철근의 부식특성에 관한 실험적 연구)

  • 배수호;정영수;김년산;권영우;권혁진
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.10a
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    • pp.503-507
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    • 2000
  • The corrosion protection methods of reinforcing steel in concrete are the various methods such as increasing thickness of cover concrete, using of reinforcing bars coated with epoxy, dosage of corrosion inhibitor as concrete admixture, cathodic protection method and etc. In this study, the performance of corrosion protection was investigated for the test specimens using corrosion inhibitors and cathodic protection, respectively. For this purpose, the accelerated corrosion tests for reinforcing steel were conducted according to the periodic cycles(140 days) of wetting($65^{\circ}C$, 90% R.H) and drying period($15^{\circ}C$, 65% R.H) for the test specimens. As a result, it can be concluded from the test that the effect of corrosion inhibitor was found to be variable with products, the cathodic protection method was found to be independent of salt concentration in concrete.

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Lifetime of Insoluble Anode for Cathodic Protection on Concrete Construction

  • Sohn, Kicheon;Chang, Hyunyoung;Kim, Youngsik
    • Corrosion Science and Technology
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    • v.4 no.2
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    • pp.56-59
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    • 2005
  • In rebar concrete structure, the corrosion of rebar can arise the deterioration of concrete structure and may affect the safety of the whole system. Recently, several methods for corrosion protection have been used and are more important for concrete structure using the sand including chloride ion. Among several protections, electrical cathodic protection has been expected to be one of the most useful methods in corrosion protection for reinforcement of concrete structures. The anode for cathodic protection needs high current density, high corrosion resistance and low overvoltage. To fill up the special qualities, the insoluble anodes were developed and these anodes were coated with metal oxide of $TiO_2$, $ZrO_2$, $RuO_2$, and $IrO_2$. Lifetime of these anodes can be one of the important factors affecting the lifetime of concrete structure in cathodic protection. In this work, several anodes were made by sol-gel method and thermal decomposition method and the lifetime of these anodes was evaluated by NACE international standard test method, TM 0294-94. Also, we did analyze the properties of coated metal oxides.

Preparation of corrosion-resistive thin films by ion plating method and their corrosion protection mechanism (이온 플레이팅법에 의한 내식 박막의 제작과 부식방식 메카니즘)

  • Lee, K.H.;Bae, I.Y.;Kim, K.J.;Moon, K.M.;Lee, M.H.
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2006.06a
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    • pp.285-286
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    • 2006
  • Magnesium is the lightest of all the structural metals having density of 1.74. It is approximately 2/3 lighter than aluminium, l/4 lighter than titanium alloy and 1/5 lighter than iron. Among the light-weight alloys, magnesium and its alloys show a good possibility for high performance aerospace and automotive applications, however the widespread use of magnesium alloys has been limited mainly by its poor oxidation and corrosion resistance. In this work, corrosion-resistive thin films were prepared onto the magnesium alloy substrate(AZ91D) by environmental friendly coating technique, ion plating method. And their corrosion protection mechanism were analyzed.

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Rapid Corrosion Test on Marine Reinforcing Steel (부식촉진에 의한 해양.항만 철근 콘크리트 구조물의 철근 방식에 관한 실험적 연구)

  • 정근성;문홍식;송호진;이상국;정영수
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.11a
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    • pp.537-542
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    • 2001
  • Recently long-span bridges, such as Kwang-Ahn Grand bridge, Seo-Hae Grand Bridge, Young-Jong Grand Bridge, etc, have been designed and constructed near the shore. It needs to maintain the durability of marine concrete structures which are exposed to severe chloride environments. It is well known that corrosion of reinforcement steels in concrete structure is the most important cause for the durability of concrete structure which can be controlled by systematic preparatory corrosion protection works for economic and safe infrastructures. Various corrosion protection systems have been used for the corrosion protection of reinforcement steels from detrimental chemical components such as chloride, sulphate and etc. Since chloride can be penetrated into concrete in a variety way, an effective method has to be adopted by taking into full economical aspects and technical data of each protection system. The objective of this experimental study is to investigate the corrosion behavior of reinforcing steel in laboratory concrete specimens which are exposed to cyclic wet and dry saltwater, and then to develop pertinent corrosion protection system, such as corrosion inhibitors and cathodic protection for reinforced concrete bridges exposed to chloride environment. Resistance of various corrosion inhibitors and impressed current system have been experimentally evaluated under severe environmental conditions, and thus effective corrosion protection systems could have been Practically developed for future concrete construction.

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A Study on the Application of Cathodic Protection for the Repair of Marine Concrete Structure (해양콘크리트 구조물의 보수를 위한 전기방식의 응용에 대한 고찰)

  • 문한영;김성수;김홍삼
    • Proceedings of the Korea Concrete Institute Conference
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    • 1997.04a
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    • pp.229-234
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    • 1997
  • Recently many concrete structures have been deteriorated due to the corrosion of reinforcing steel caused by chloride attack. The chloride attack causes very rapid and serious deterioration. Therefore, It is necessary for highly reliable method to stop the corrosion. Especially, on damaged concrete, it is difficult to stop the progress of steel corrosion that has already occured in concrete. The indirect method of corrosion protection such as eliminating corrosion factors by coating would be hard to be expected for complete stop of corrosion. In this paper, we applied the cathodic protection to chloride attacked marine concrete structures and verified the effect in addition to application of cathodic protection.

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An Experimental Study on the Application of Cathodic Protection By Applying Zn-Al Metal Spray to an RC Structure (철근콘크리트 구조물에 Zn-Al 금속용사 전기방식 공법의 적용성에 관한 실험적 연구)

  • Han, Man-Hae;Yoo, Jo-Hyeong;Lim, Young-Chul;Lee, Han-Seung
    • Journal of the Korea Institute of Building Construction
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    • v.10 no.5
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    • pp.21-29
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    • 2010
  • Cathodic Protection has been introduced as a method of protecting metals under the ground or sea from corrosion. Since 1970, it has been applied to reinforced concrete structures as a corrosion protection method. After 1990, it became used around the world, and its usability has been well confirmed. But this method has some problems in terms of construction and economy. To solve these problems, a Cathodic Protection Method using a highly-durable metal spray was developed. First, the specimen was covered with anodic materials (Zn, Al) by using metal spray. The corrosion protection performance was confirmed by measuring the corrosion current of the specimen. Through the experiment, it is possible to confirm that the Cathodic Protection Method using a high metal spray provides effective protection against corrosion to reinforced concrete structures.

An experimental study on the application of Cathodic Protection method applying Zn-Al metal spray on the RC structure (Zn-Al 금속용사 전기방식 공법의 콘크리트 구조물 적용성에 관한 실험적 연구)

  • Han, Man-Hae;Lee, Han-Seung
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.429-432
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    • 2008
  • Cathodic Protection Method was introduced as a corrosion protection method of metals under the ground or sea. Since 1970, it was applied to corrosion protection method of reinforced concrete structures. After 1990, this method has been used around the world, and its usability was proved. But this method has some problems on the aspect of construction and economy. In order to solve these problems, Cathodic Protection Method by using high durable metal spray was developed. First, the specimen was covered with anodic materials (Zn, Al) by using metal spray. And a performance of corrosion protection was confirmed by measuring corrosion current of specimen. Through the result of experiment, it is possible to know that Cathodic Protection Method by using high metal spray is good to protect to corrosion on reinforced concrete structures.

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The Field Test of a Mitigation Method from DC Subwaysystem for Underground Pipeline

  • Bae, Jeong-Hyo;Ha, Tae-Hyun;Ha, Yoon-Cheol;Lee, Hyun-Goo;Kim, Dae-Kyeong
    • Corrosion Science and Technology
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    • v.6 no.6
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    • pp.308-310
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    • 2007
  • The owner of underground metallic structures (gas pipeline, oil pipeline, water pipeline, etc) has a burden of responsibility for the corrosion protection in order to prevent big accidents like gas explosion, soil pollution, leakage and so on. So far, Cathodic Protection(CP) technology have been implemented for protection of underground systems. The stray current from DC subway system in Korea has affected the cathodic protection (CP) design of the buried pipelines adjacent to the railroads. In this aspect, KERI has developed a various mitigation method, drainage system through steel bar under the rail, a stray current gathering mesh system, insulation method between yard and main line, distributed ICCP(Impressed Current Cathodic System), High speed response rectifier, restrictive drainage system, Boding ICCP system. We installed the mitigation system at the real field and test of its efficiency in Busan and Seoul, Korea. In this paper, the results of field test, especially, distributed ICCP are described.