• Title/Summary/Keyword: corrosion level

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Characteristics of corrosion fatigue strength of TiN coating steel (TiN 피복강재의 부식피로강도특성)

  • 김귀식;현경수;오맹종
    • Journal of Advanced Marine Engineering and Technology
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    • v.19 no.3
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    • pp.62-69
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    • 1995
  • In order to investigate the effect of TiN coating on corrosion fatigue behavior of metal, the rotary bending corrosion fatigue tests were carried out in 3% NaCl solution by using the round bar specimens of high-speed steel, SKH-9, coated with TiN by PVD method. From the experimental results, fatigue strength of TiN coating steel in air was obvious improvement as compared with that of the substrate because of the restriction of dislocation movement in near surface of the substrate by hard thin film. In 3% NaCl solution, corrosion fatigue life of TiN coating specimen in high stress level was improvement same as in air. But in low stress level, corrosion fatigue life of TiN coating one was equivalent to that without coating, due to much crack initiated from corrosion pits formed at the substrate by failure of coating layer.

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Corrosion Level Measurement Technique for RC Reinforcement Using Non-Destructive Test Methods (비파괴기법을 이용한 철근 콘크리트 벽체 철근의 부식률 예측기법)

  • Roh, Young-Sook
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.1
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    • pp.24-31
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    • 2011
  • In order to measure corrosion level of reinforcement rebar in RC structures, non-destructive test methods which are concrete surface current density method and infrared thermographic technique were employed to measure corrosion levels. Experimental test parameters were various levels of corrosion states(0, 1, 3, 5, 7% of weight loss) and concrete cover depth(30 mm, 40 mm) and two different reinforcing rebar arrangements. The larger amount of concrete surface current density, the higher corrosion level in reinforcement rebar. The laboratory conditions which are ambient temperature and humidity have negligible effect on the infrared thermographical data. After analysis of current density and temperature distribution from concrete surface, corrosion level of reinforcement rebar embedded in concrete can be measured qualitatively based on the amount of electric current and heat flux.

Influence of Binder Type on the Chloride Threshold Level for Steel Corrosion in Concrete

  • Moon Han-Young;Ann Ki-Yong;Jung Ho-Seop;Shin Dong-Gu
    • Journal of the Korea Concrete Institute
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    • v.17 no.4 s.88
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    • pp.663-670
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    • 2005
  • The present study concerns the influence of binder type on the chloride-induced corrosion being accompanied by the chloride threshold level (CTL), chloride transport and as their results the corrosion-free lift. Two levels of cement content, $30\%$ PFA and $65\%$ GGBS concrete were employed. It was found that the most dominant factor to the CTL is the entrapped air void content at the steel-concrete interface, irrespective of the chloride binding capacity, binder type and acid neutralisation capacity of cement matrix. The CTL for lower interfacial air void contents was significantly increased up to $1.52\%$ by weight of cement, whereas a same mix produced $0.35\%$ for a higher level of voids. Because of a remarkable reduction in the diffusion fur GGBS concrete, its time to corrosion ranges from 255 to 1,250 days, while the corrosion-free life for control varies from 20 to 199 days sand for $30\%$ PFA concrete from 200 to 331 days.

Stochastic characteristics of reinforcement corrosion in concrete beams under sustained loads

  • Huang, Le;Jin, Xianyu;Fu, Chuanqing;Ye, Hailong;Dong, Xiaoyu
    • Computers and Concrete
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    • v.25 no.5
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    • pp.447-460
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    • 2020
  • This paper deals with the characteristics of reinforcement corrosion in concrete beams under the influence of sustained loads. The evolution and distribution laws of the reinforcement corrosion were measured periodically over time. The results show that sustained load exhibits a pronounced exacerbating effect on the reinforcement corrosion, and enlarges the nonuniformity level of corrosion as the load level increases. Accompanied with the continuous formation of the rust, the corrosion rate was also observed to be highly nonlinear and time-dependent. Moreover, to visually and quantitatively analyze the distribution of reinforcement corrosion, the 3D scanning technology combined with the probability statistics analysis was adopted, and the observed nonuniformity can be well described by the Gumbel distribution. Finally, an approach based on the three-phase spherical model was proposed to estimate the reinforcement corrosion, taking account of the effects of sustained load on the changes of concrete porosity and oxygen diffusivity.

Influence of Loading on the Corrosion of Reinforcing Bar (철근콘크리트 보의 철근부식에 미치는 하중의 영향에 관한 연구)

  • 김형래;윤상천;지남용
    • Journal of the Korea Concrete Institute
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    • v.11 no.3
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    • pp.171-179
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    • 1999
  • The present research investigated the interaction among loading level, corrosion rate and flexural deflection of reinforced concrete beams. 10cm$\times$15cm$\times$110cm reinforced concrete beams were prepared and subjected to different levels of flexural loading, including 0%, 45% and 75% of the ultimate load. The beams with either a pre-load or a sustained load were also exposed to a laboratory environment with ponding and wetting/drying cycling at room temperature. Half cell potential and galvanized current measurements were taken to monitor corrosion process of reinforcing steel. After corrosion initiation, external current was applied to some of the beams to accelerate corrosion propagation. The beam deflections were recorded during the entire tests. The results indicate that loading level has significant effect on corrosion rate. The beams under a sustained load had much higher corrosion rate than the pre-loaded and then unloaded beams. Significant corrosion may result in an increase in beam deflection and affect serviceability of the structure. The present research may provide an insight into structural condition evaluation and service life predictions of reinforced concrete.

Corrosion Measurements on Reinforcing Rebars in Reinforced Concrete Specimen (철근 콘크리트 시험편의 철근방식에 관한 측정법)

  • 이강균;장지원;한기훈;정영수
    • Proceedings of the Korea Concrete Institute Conference
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    • 1997.10a
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    • pp.281-286
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    • 1997
  • Recent construction activities and maintenance of marine facilities have been accelerating to keep up with rapid economic growth in Korea. Marine concrete structures are exposed to salts an chloride from ocean environments. The corrosion of reinforcement steel caused by chloride-penetration into concrete may severely effect the durability of concrete structures. The objective of this research is to develop a durable concrete by investigating the corrosion resistance of various corrosion protection systems utilizing different water/cement ratio, silica fumes, corrosion inhibitors and etc. A tow-year verification test on various corrosion protection systems has been doing in the laboratory and at the seaside. Corrosion investigations on reinforcement steel are now under progress for more than 180 concrete specimen. Corrosion-related measurements include macrocell corrosion current, instant-off voltage between corroding and noncorroding reinforcement, chloride contents, the corroded surface areas on the reinforcement steel, and etc. A low level of corrosion is investigated on reinforcement steels in concrete specimen made with corrosion inhibitors or applied aqueous impregnating corrosion inhibitors into their surface, even though high chloride contents of concrete specimen.

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Corrosion Measurement Method Using Thermographical Information (열화상 정보를 이용한 부식률 예측기법)

  • Yun, Ju-Young;Chung, Lan;Roh, Young-Sook
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.2
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    • pp.142-147
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    • 2007
  • In order to measure corrosion level of steel reinforcement rebar which is inside reinforced concrete structure, infrared thermographic technique was employed. Experimental test parameters were four different ambient temperatures and various levels of corrosion states (0, 1, 3, 5, 7 and 10% of weight loss). After analysis of temperature distributions of concrete surface, the amount of heat flux from the concrete surface is directly proportional to the corrosion level which is inside of concrete.

Evaluation of Bond Properties of Reinforced Concrete with Corroded Reinforcement by Uniaxial Tension Testing

  • Kim, Hyung-Rae;Choi, Won-Chang;Yoon, Sang-Chun;Noguchi, Takafumi
    • International Journal of Concrete Structures and Materials
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    • v.10 no.sup3
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    • pp.43-52
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    • 2016
  • The degradation of the load-bearing capacity of reinforced concrete beams due to corrosion has a profoundly negative impact on the structural safety and integrity of a structure. The literature is limited with regard to models of bond characteristics that relate to the reinforcement corrosion percentage. In this study, uniaxial tensile tests were conducted on specimens with irregular corrosion of their reinforced concrete. The development of cracks in the corroded area was found to be dependent on the level of corrosion, and transverse cracks developed due to tensile loading. Based on this crack development, the average stress versus deformation in the rebar and concrete could be determined experimentally and numerically. The results, determined via finite element analysis, were calibrated using the experimental results. In addition, bond elements for reinforced concrete with corrosion are proposed in this paper along with a relationship between the shear stiffness and corrosion level of rebar.

Application of Multiple Linear Regression to Predict Mechanical Properties of 316L Stainless Steel with Unspecified Pit Corrosion (불특정 공식손상을 가진 316L 스테인리스강의 기계적 물성치 예측을 위한 다중선형회귀 적용)

  • Kwang-Hu Jung;Seong-Jong Kim
    • Corrosion Science and Technology
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    • v.22 no.1
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    • pp.55-63
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    • 2023
  • The aim of this study was to propose a multiple linear regression (MLR) equation to predict ultimate tensile strength (UTS) of 316L stainless steel with unspecified pit corrosion. Tensile specimens with pit corrosion were prepared using a potentiostatic acceleration test method. Pit corrosion was characterized by measuring ten factors using a confocal laser microscope. Data were collected from 22 tensile tests. At 85% confidence level, total pit volume, maximum pit depth, mean ratio of surface area, and mean area were significant factors showing linear relationships with UTS. The MLR equation using these three significant factors at a 85% confidence level showed considerable prediction performance for UTS. Determination coefficient (R2) was 0.903 with training and test data sets. The yield strength ratio of 316L stainless steel was found to be around 0.85. All specimens with a pit corrosion presented a yield ratio of approximately 0.85 with R2 of 0.998. Therefore, pit corrosion did not affect the yield ratio.

Relationship between Half Cell Potential and Corrosion Amount Considering Saturated Cover depth and W/C ratios in Cement Mortar (습윤상태의 피복두께와 물-시멘트비를 고려한 반전위와 철근 부식량의 상관성)

  • Ryu, Hwa-Sung;Park, Jae-Sung;Kwon, Seung-Jun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.21 no.3
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    • pp.19-26
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    • 2017
  • Concrete is a construction material with porous media and corroded steel inside affects negatively to durability and structural safety. This study aims a derivation of quantitative relationship between measured HCP (Half Cell Potential) and corrosion amount considering cover depth and W/C (water to cement) ratio. For the work, cement mortar specimens with 3 different W/C ratios and 4 different cover depths are prepared, HCPs are measured with 3 different corrosion level. HCP measurement significantly increases in the saturated condition and linear relationship is observed between corrosion level and acceleration period. With increasing corrosion level and W/C ratio, and decreasing cover depth, HCP measurement increases. Considering total corrosion level and HCP measurements, relatively low COV(Coefficient of Variation) of 0.67 is evaluated through multi-linear regression analysis, however higher COVs over 0.90 can be obtained considering level of HCP measurement. In the room condition, corrosion level can be evaluated through measured HCP in the given conditions of cover depth, W/C ratio. diameter of steel inside.