• Title/Summary/Keyword: corrosion assessment

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ASSESSMENT OF POSSIBILITY OF PRIMARY WATER STRESS CORROSION CRACKING OCCURRENCE BASED ON RESIDUAL STRESS ANALYSIS IN PRESSURIZER SAFETY NOZZLE OF NUCLEAR POWER PLANT

  • Lee, Kyoung-Soo;Kim, W.;Lee, Jeong-Geun
    • Nuclear Engineering and Technology
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    • v.44 no.3
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    • pp.343-354
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    • 2012
  • Primary water stress corrosion cracking (PWSCC) is a major safety concern in the nuclear power industry worldwide. PWSCC is known to initiate only in the condition in which sufficiently high tensile stress is applied to alloy 600 tube material or alloy 82/182 weld material in pressurized water reactor operating environments. However, it is still uncertain how much tensile stress is re-quired to generate PWSCC or what causes such high tensile stress. This study was performed to pre-dict the magnitude of weld residual stress and operating stress and compare it with previous experi-mental results for PWSCC initiation. For the study, a pressurizer safety nozzle was selected because it is reported to be vulnerable to PWSCC in overseas plants. The assessment was conducted by nu-merical analysis. Before performing stress analysis for plant conditions, a preliminary mock-up ana-lysis was done. The result of the preliminary analysis was validated by residual stress measurement in the mock-up. After verification of the analysis methodology, an analysis under plant conditions was conducted. The analysis results show that the stress level is not high enough to initiate PWSCC. If a plant is properly welded and operated, PWSCC is not likely to occur in the pressurizer safety nozzle.

Assessment of Degradation by Corrosion Fatigue of TMCP Steel using a Backward Radiated Ultrasound (후방복사 초음파를 이용한 TMCP강의 부식피로 손상평가)

  • Kim, Y.H.;Bae, D.H.;Park, J.H.;Yu, H.J.;Kwon, S.D.;Song, S.J.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.4
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    • pp.349-355
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    • 2003
  • Material degradation due to corrosion fatigue was evaluated nondestructively using backward radiated Rayleigh surface wave. h corrosion fatigue test was carried out for the specimens made of thermo-mechanically controlled process steel in 3.5wt.% NaCl solution at $25^{\circ}C$. The backward radiation profile, which is the amplitude variation of backward radiated ultrasound according to the incident angle, of the specimens were measured in water at room temperature after the corrosion fatigue test. The velocity of Rayleigh surface wave, determined from the incident angle at which the profile of the backward radiated ultrasound became maximum, decreased for the specimen that had the large number of cycles to failure in the corrosion fatigue test. This fact implies that the corrosion degradation occurred at specimen surface in this specific test is dominantly dependant on the me exposed to corrosion environment. The result observed in the present work demonstrates the high potential of backward radiated Rayleigh surface wave as a tool for nondestructive evaluation of corrosion degradation of aged materials.

Water Quality Monitoring for Corrosion Control in Waterworks System (상수도관망 시스템의 부식제어를 위한 수질모니터링)

  • Lee, Hyun-Dong;Kwak, Phill-Jae;Lee, Ji-Eun;Kim, Yeong-Kwan;Han, Myung-Ho;Park, Young-Suk
    • Journal of Korean Society of Water and Wastewater
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    • v.23 no.1
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    • pp.77-87
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    • 2009
  • In existing systems, the best method inhibiting corrosion control in water distribution systems is to reduce water corrosiveness. Water corrosion can be decreased by controlling water quality through simple water treatment in treatment plants. On this research, we study the characteristics of tab water qualities in domestic areas, assessment of corrosive water quality and the method of water quality monitoring. This review presents the method of water quality monitoring which is the most applicable. Monitoring for corrosion control in waterworks system is the most proper method; It can prevent serious accidents economically and reduce civil appeals. Surely we should assess corrosive water quality in tab water, and introduce water treatment methods to control corrosive water quality before monitoring for corrosion. According to a lot of researches, it has been proved that simple water treatments can reduce the pipe corrosion. In this review we should indicate that we do not control of the corrosive water quality due to domestic conditions, we should monitor the water quality basically. Therefore, we recognize how the existing water quality can cause problems on pipeline corrosion, how to deal with it. Then it will be possible to apply water quality monitoring for corrosion control in water distribution system. Monitoring for corrosion control can be expressed by LI index, it is already known in literatures. This review presents more simple method than existing methods than existing ones we expect to apply these methods to SCADA in the future.

Reliability-Based Performance Assessment and Prediction of Tendon Corrosion in K-UHPC Bridges (K-UHPC 교량의 긴장재 부식에 관한 신뢰성 기반 성능 평가 및 예측)

  • Kwon, Kihyon;Park, Sung Yong;Cho, Keunhee;Kim, Sung Tae;Park, Jong Beom;Kim, Byung Suk
    • Journal of the Korean Society of Safety
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    • v.31 no.3
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    • pp.75-81
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    • 2016
  • Tendon corrosion reliability in KICT-ultra high performance concrete (K-UHPC) bridges is assessed and predicted considering uncertainties in flexural bending capacity and corrosion occurrence. In post-tensioning bridge systems, corrosion is a one of most critical failure mechanisms due to strength reduction by it. During the entire service life, those bridges may experience lifetime corrosion deterioration initiated and propagated in tendons which are embedded not only in normal concrete but also in K-UHPC. For this reason, the time-variant corrosion performance has to be assessed. In the absence of in-depth researches associated with K-UHPC tendon corrosion, a reliability-based prediction model is developed to evaluate lifetime corrosion performance of tendon in K-UHPC bridges. In 2015, KICT built a K-UHPC pilot bridge at 168/5~168/6 milestone on Yangon-Mandalay Expressway in Myanmar, by using locally produced tendons which post-tensioned in longitudinal and lateral ways of K-UHPC girders. For an illustrative purpose, this K-UHPC bridge is used to identify the time-variant corrosion performance.

Effect of Passing Aged Years and Coating Thickness on Corrosion Properties of Reinforcing Steel in Mortar (W/C:0.5) (모르타르(W/C:0.5)내의 철근의 부식 특성에 미치는 재령 년수와 피복두께의 영향)

  • Moon, Kyung-Man;Lee, Sung-Yul;Jeong, Jin-A;Lee, Myeong-Hoon;Baek, Tae-Sil
    • Corrosion Science and Technology
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    • v.14 no.2
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    • pp.99-105
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    • 2015
  • The structures of reinforced concrete have been extensively increased with rapid development of industrial society. Futhermore, these reinforced concretes are easy to expose to severe corrosive environments such as seawater, contaminated water, acid rain and seashore etc.. Thus, corrosion problem of steel bar embedded in concrete is very important in terms of safety and economical point of view. In this study, specimens having six different coating thickness (W/C:0.5) were prepared and immersed in flowing seawater for five years to evaluate the effect of coating thickness and immersion time on corrosion property. The polarization characteristics of these embedded steel bars were investigated using electrochemical methods such as corrosion potential, anodic polarization curve, and impedance. At the 20-day immersion, the corrosion potentials exhibited increasingly nobler values with coating thickness. However, after 5-yr. immersion their values were shifted in the negative direction, and the relationship between corrosion potential and coating thickness was not shown. Although 5-yr. immersion lowered corrosion potential, 5-yr. immersion did not increase corrosion rate. In addition, after 5-yr. immersion, the thinner cover thickness, corrosion current density was decreased with thinning coating thickness. It is due to the fact that ease incorporation of water, dissolved oxygen and chloride ion into a steel surface caused corrosion and hence, leaded to the formation of corrosion product. The corrosion product plays the role as a corrosion barrier and increases polarization resistance. The corrosion probability evaluated depending on corrosion potential may not be a good method for predicting corrosion probability. Hence, the parameters including cover thickness and passed aged years as well as corrosion potential is suggested to be considered for better assessment of corrosion probability of reinforced steel exposed to partially or fully in marine environment for long years.

Safety factor calibration for bridge concrete girders

  • Silva, Rita C.;Cremona, Christian
    • Structural Engineering and Mechanics
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    • v.49 no.2
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    • pp.163-182
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    • 2014
  • Safety factors proposed in codes CEB, B.A.E.L 91 and EUROCODE 1 cover a great number of uncertainties; making them inadequate for the assessment of existing structures. Suitable safety factors are established using a probabilistic assessment, once real dimensions, materials strength and existing structures deterioration mechanisms are taken into account. This paper presents a calibration method for safety factors using a typical set of RC bridges in France. It considers the principal stages of corrosion provoked by $CO_2$ and $Cl^-$ penetration and threshold indexes (${\beta}_0$) for existing structures. Reliability indexes are determined by the FORM method in the calibration method.

Review on the Integrity Evaluation and Maintenance of Wall-Thinned Pipe (감육배관의 건전성평가 및 정비 관련 기술기준 고찰)

  • Lee, Sung Ho;Lee, Yo Seob;Kim, Hong Deok;Lee, Kyoung Soo;Hwang, Kyeong Mo
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.11 no.2
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    • pp.51-60
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    • 2015
  • Local wall thinning and integrity degradation caused by several mechanisms, such as flow accelerated corrosion, cavitation, flashing and/or liquid droplet impingement, is a main concern in secondary steam cycle piping system of nuclear power plants in terms of safety and operability. Thinned pipe management program (TPMP) has being developed and optimized to reduce the possibility of unplanned shutdown and/or power reduction due to pipe failure caused by wall thinning. In this paper, newest technologies, standards and regulations related to the integrity assessment, repair and replacement of thinned pipe component are reviewed. And technical improvement items in TPMP to secure the reliability and effectiveness are also presented.

Probabilistic Life Assessment for Stress Corrosion Crack Growth of Thermal Power Plant Components (화력발전설비의 응력부식 균열성장에 대한 확률론적 수명평가)

  • Gang, Myeong-Su
    • Korean Journal of Materials Research
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    • v.10 no.2
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    • pp.138-143
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    • 2000
  • 화력발전설비의 주요 손상 요인 중의 하나인 응력부식 균열 성장에 대한 확률론적 잔존 수명평가에 대하여 연구하였으며, 손상해석 및 수명평가에 확률해석 기법을 도입한 확률론적 수명평가 프로그램을 개발하였다. 확률론적 수명평가는 재료물성치, 형상, 하중조건, 운전조건 등과 같은 불확실성과 변동 가능성을 고려하여 해석을 수행하며, 일정 시간 운전후 구조물의 손상이 일어날 확률을 예측하는 것이다. 응력부식 균열 성장에 대한 확률론적 잔존 수명평가 연구를 통하여 확률론적 수명평가 기술의 기반을 구축하였으며, 다른 손상기구에 대한 확률론적 수명평가를 수행하여 발전설비에 발생하는 모든 손상에 대하여 확률론적 수명평가가 가능하도록 확대할 계획이다.

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Probabilistic Assessment of life Time for Gas Pipe Lines (통계적 방법을 통한 가스배관의 잔여수명 예측)

  • Choe, B.H.;Lee, S.H.;Kim, Y.P.;Kim, W.S.;Ko, Y.T.
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.234-239
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    • 2004
  • A study on the probabilistic methodology for the estimation of the remaining life of Pressurized pipelines containing active corrosion defects is presented. This reliability assessment is earned out using extream value distribution of the corroded defects instead of already published failure perssure moded like NG18 or ASME B31G. The failure probability of pipelines depends on the number of corroded defects. and it could be calculated directly as the area exceeded a defined L V(Limited Value of corrosion depth). The remaining life of pressurized pipelines can also be estimated by the PDF of extream value distribution as calculating the exceeded area with a defined failure probability.

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The Implementation of Risk-Based Inspection for the Refinery Plant

  • Choi, Song-Chun
    • Corrosion Science and Technology
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    • v.11 no.2
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    • pp.43-47
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    • 2012
  • Recently, regulatory bodies quite often encourage to adopt risk-based inspection (RBI) and management programs because they can enhance safety simultaneously with deregulation in Korea. RBI is an integrated methodology that factors risk into inspection and maintenance decision making. This paper describes an example of how to use known risk assessment codes (API 580, API 581 BRD) to address such safety analysis requirements for risk management in the refining industry. Specifically, this paper reports the methodology and the results of implementation to the Crude Distillation Unit(CDU) plant of refinery units using the $KGS-RBI^{TM}$ program, developed by the Korea Gas Safety Corporation in reference of API Codes and ASME PC (Post Construction) with a suitable consideration of Korean situation. The results of the risk and reliability assessment using $KGS-RBI^{TM}$ program are useful in determining whether the detected defects are tolerable or required to be repaired. The subsequent decisions are to manage the future inspection, repair and maintenance planning in the risk reduction control.