• Title/Summary/Keyword: corrosion area

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A Study of Weldability for Pure Titanium by Nd:YAG Laser(IV) - Lap Welding and Application for Heat Exchanger - (순티타늄판의 Nd:YAG 레이저 용접성에 관한 연구(IV) - 겹치기 용접 및 실물 열교환기로의 적용 -)

  • Kim, Jong-Do;Kwak, Myung-Sub;Lee, Chang-Je;Kil, Byung-Lea
    • Journal of Welding and Joining
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    • v.28 no.1
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    • pp.66-71
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    • 2010
  • With large specific strength and outstanding corrosion resistance and erosion resistance in sea water, titanium and titanium alloy are widely used in heat exchanger production. In particular, pure titanium demonstrates outstanding molding performance and may be considered optimal for production of heat exchanger. Since titanium is very vulnerable to oxidation and embrittlement during welding, processes with less heat input are widely used, and laser welding is widely applied by considering production performance and shield etc in atmosphere. So far, 1st report and 2nd report compared and analyzed embrittlement degrees by bead colors of weldment through oxygen and nitrogen quantitative analysis and hardness measurement, and evaluated welding performance and mechanical properties of butt welding. This study evaluated field applicability of lap welding to heat exchange plate of LPG re-liquefaction device for ships through tensile stress test, hardness test and internal pressure test etc after deducing optimal weding condition and applying to actual heat exchange plate. In bead overlap area, the experiment produced sound welds with no porosity or defect by increasing and decreasing laser power, and tensile-shear test results indicated virtually the same tension and yield strength as base metal. As a result of measuring hardness at lateral cross section and bead overlap zone of actual heat exchanger welds, hardness difference within 20Hv was produced at base metal, HAZ and weldment, and as a result of pneumatic and hydraulic pressure test, no leakage occurred.

Study on the Optimum Design of High Pressure Common-rail DME Injector Nozzle with Consideration of Cavitation (공동현상을 고려한 커먼레일용 고압 DME 인젝터 노즐의 최적 설계 연구)

  • Jeong, Soo-Jin;Park, Jung-Kwon;Lee, Sang-In
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.1
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    • pp.99-106
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    • 2013
  • DME (Di-Methyl Ether) is synthetic product that is produced through dehydration of methanol or a direct synthesis from syngas. And it is able to save fossil fuel and reduce pollutants of emission such as PM and $CO_2$. In spite of its advantages it is difficult to design DME fuelled engine system because DME fuel may cause to severely generate cavitation and corrosion in fuel delivery system due to physical properties of DME. Therefore, in this study three-dimensional internal flow characteristics with consideration of cavitation were predicted in the DME injector using diesel and DME fuel. Moving grid technique was employed to describe needle motion and 1-D hydraulic simulation of injector was also simulated to obtain transient needle motion profiles. The results of simulation show that cavitations was generated at the inlet of nozzle near high velocity region both diesel and DME. And mass flow rate of DME is reduced by 4.73% compared to that of diesel at maximum valve lift because cavitation region of DME is much more larger. To increase flow rate of DME injector, internal flow simulation has been conducted to investigate the nozzle hole inner R-cut effect. The flow rates of diesel and DME increase as R-cut increases, and flow coefficient of DME fuel injector was increased by 6.3% on average compared with diesel fuelled injector. Finally, optimum shape of DME injector nozzle is suggested through the comparison of flow coefficient with variation of nozzle hole inner R-cut.

The Evaluation of Structural Behavior of Hollowed PPC Girder Using Lightweight Aggregate Concrete (경량골재 콘크리트를 활용한 중공 PPC 거더의 구조거동 평가)

  • Lho, Byeong Cheol;Lee, Kyung Su;Kim, Ik Sang;Cha, Kwang Il
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.15 no.5
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    • pp.75-81
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    • 2011
  • Recently prestressed concrete bridges are generally used instead of reinforced concrete. PSC is more durable than RC because it can reduce crack problems, reinforcement corrosion, leakage and carbonation etc. And also PSC is more effective because there is no crack in tension area, and the entire concrete section is considered in section analysis. And it can reduce section size because vertical component by prestressing force can reduce the shear force. However, using high strength concrete can increase the self weight of bridge because of it's higher density. So the hollowed PPC girder with light weight aggregate can be a alternative. In this study the hollowed PPC girder with light weight aggregate is designed and the performance of hollowed PPC girder is evaluated by experimental tests as well as numerical analysis. As a result, The hollowed PPC girder of light aggregate behaved fully elastically under service load of 110kN, and the plastic behavior was showed after elastic behavior through experimental test, and it can be also estimated by numerical analysis.

Geomorphological Processes and Changes of Waterfalls formed by Channel Avulsion (하도 변위에 의한 폭포의 형성과 변화)

  • Lee, Gwang-Ryul
    • Journal of the Korean Geographical Society
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    • v.48 no.5
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    • pp.615-628
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    • 2013
  • The waterfall can be formed by difference between the height of up and down part in new channel, is formed by channel avulsion that rapidly changing of river channel course. This study described types and processes of waterfalls by channel avulsion, and analyzed rates and factors of waterfall recession, on object to 7 waterfalls in South Korea. Bulyeong falls at Uljin-gun, Yongchu falls at Yeongdeok-gun, Jikyeon falls at Yanggu-gun and Gwangpum falls at Uljin-gun are formed by natural incised meander cutoff. Samhyeongje falls at Taebaek-si and Guryong falls are formed by river capture processes, and Palbong falls at Chungju-si is formed by artificial channel cutting for farm land secured. The locations of waterfalls gradually moved to upstream over time by head erosion. The recession rates were measured by 3~4m/ka on Bulyeong falls, Yongchu falls, Jikyeon falls and Samhyeongje falls, to estimate of formation age. Recession rates of these 4 waterfalls were analyzed that have clearly positive correlations with drainage area, precipitation, corrosion and weathering capability of bedrock, and initial height of waterfall.

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δ-Ferrite Behavior of Butt Weld Zone in Clad Steel Plates Depended on Holding Time of PWHT (클래드강 맞대기 용접부의 후열처리 유지시간에 따른 델타 페라이트 거동)

  • Park, Jae-Won;Lee, Chul-Ku
    • Journal of Welding and Joining
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    • v.32 no.2
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    • pp.29-36
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    • 2014
  • Recently, in order to enhance the function and usefulness of products, cladding of dissimilar materials that maximizes the performance of the material is being widely used in all areas of industry as an important process. Clad steel plate, produced by cladding stainless steel plate, an anticorrosive material, on carbon steel plate, is being used to produce pressure vessels. Stainless steel plate has good corrosion resistance, and carbon steel plate has good rigidity and strength; clad steel can satisfy all of these qualities at once. This study aims to find the ${\delta}$-ferrite behavior, mechanical properties, structure change, integrity and reliability of clad steel weld on hot rolled steel plates. For this purpose, multi-layer welding, repair welding and post weld heat treatment were implemented according to welding procedure specifications (WPS). In order to observe the mechanical properties and toughness of clad steel weld zone, post weld heat treatment was carried out according to ASME Sec. VIII Div.1 UW-40 procedure for post weld heat treatment. With heat treatment at $625^{\circ}C$, the hold time was used as the process variable, increased by intervals that were doubled each time, from 80 to 1,280 min. The structure of weld part was typical cast structure; localized primary austenite areas appeared near central vermicular ferrite and fusion line. The heat affected zone showed rough austenite structure created by the weld heat input. Due to annealing effects of heat treatment, the mechanical properties (tensile strength, hardness, impact value) of the heat affected area tended to decrease. From the results of this study, it is possible to conclude the integrity of clad steel welds is not affected much in field welding, repair welding, multi-layer welding, post weld heat treatment, etc.

Estimation of Carbonation and Service Life of Box Culvert for Power Transmission Line (박스형 전력구의 콘크리트 탄산화에 의한 잔존수명 예측)

  • Woo, Sang Kyun;Lee, Yun;Yi, Seong Tae
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.16 no.4
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    • pp.116-121
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    • 2012
  • The construction of underground structures such as box culverts for electric power transmission is increasing more and more, and the life extension of these structures is very important. Carbonation-induced corrosion in concrete may often occur in a high carbon dioxide environment. In this study, the risk of carbonation of two concrete box culverts in an urban area was evaluated by measuring the carbonation rate and concrete cover depth. Then, the carbonation-free service life at the depth of the steel was calculated, based on in situ information, by the Monte Carlo simulation. The service life of box culvert due to carbonation was estimated over 250 years via Monte Carlo simulation.

A Experimental Study on the Compressive Capacity of Circular Section Wood using Synthetic Resins (합성수지를 이용한 원형단면 목재의 압축보강 성능에 관한 실험적 연구)

  • Park, Sung-Moo;Park, Kwang-Seob;Kang, Pyeong-Doo;Ha, Jong-Han
    • Journal of Korean Association for Spatial Structures
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    • v.9 no.3
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    • pp.93-100
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    • 2009
  • As interest in latest cultural heritance is increased, an importance about conservation of dilapidated cultural building asset is risen. Most of cultural building asset used wood by main material and conservation repair about corrosion and damage by deterioration of these cultural building asset considers cultural value of member and the basis principle is the archetype maintenance. Accordingly, conservation processing method that use synthetic is embossed. This paper experimented with reinforcement sectional area ratio, direction of section, length, strength of synthetic resins as variable and manufactures total 14 specimens as experimental study about compression reinforcement performance of circular section wood that strengthen by synthetic resins. The result of this paper has shown that adequate strengthen is more efficient than new member and the most important authenticity in strengthen and repair of cultural heritance can be ensured.

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Analytical Study on the Chloride Ion's Permeation of Reinforced Concrete Repaired by Patching Repair Material (단면수복재로 보수시공한 철근콘크리트내로의 염화물이온 침투에관한 해석적 연구)

  • Yun, Sun-Young;Shin, Sang-Heon;Ryu, Byung-Cheol;Lee, Han-Seung
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.617-620
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    • 2008
  • When the RC structure repaired by patching repair method, which method refilles with patching repair material after removes degraded area, It is necessary to determine chloride ion's permeation from outside of the RC structure repaired by patching repair material. Therefore, in this study, damage from sea environment of structure was predicted, moreover, diffusion coefficient of concrete also determined to figure out rebar's corrosion and concentration of chloride ion. RCPT(Rapid Chloride Permeability Test) was used for ditermination of patching repair material's diffusion coefficient, also connection between material thickness and effect of chloride ion's permeation was examined in analytically. Results which derived by experimental test was used in FEM(Finite Element Method) and equation suggested by JSCE to predict concentration of chloride ion in different distance from surface.

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Performance Degradation of Dead-end Type PEMFC by Startup and Shutdown Cycles (시동/정지 반복에 의한 데드엔드형 고분자전해질 연료전지의 성능 감소)

  • Jeong, Jaehyeun;Jeong, Jaejin;Song, Myunghyun;Chung, Hoibum;Na, Ilchai;Lee, Ho;Park, Kwonpil
    • Korean Chemical Engineering Research
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    • v.51 no.5
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    • pp.540-544
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    • 2013
  • During start up and shut down of a proton exchange membrane fuel cells (PEMFC), the performance and lifetime of PEMFC were reduced. In this study, effect of startup and shutdown were investigated in dead-end type PEMFC using oxygen as a cathode gas with polarization curve, impedance spectroscopy (EIS), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Dummy load which eliminates residual hydrogen and oxygen during startup and shutdown operation should be applied to mitigated the degradation of PEMFC performance. At 50% relative humidity (RH) under the repetitive on/off cycling, the cell performance decayed faster than at 100% RH because of corrosion of the cathode carbon support. Water suppling into cell reduced the degradation rate of dead-end type PEMFC during start up and shut down cycling at 50% RH.

A Study on Characteristics of Supports Materials for Durability Improvement of Electrocatalysts (전극촉매의 내구성 향상을 위한 지지체 특성 평가 연구)

  • JANG, JEONGYUN;YIM, SUNG-DAE;PARK, SEOK-HEE;JUNG, NAMGEE;PARK, GU-GON
    • Journal of Hydrogen and New Energy
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    • v.30 no.6
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    • pp.531-539
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    • 2019
  • The development of cost-effective electrocatalysts with high durability is one of the most important challenges for the commercialization of polymer electrolyte fuel cells (PEFCs). The durability of the electrocatalyst has been studied in terms of structural change in the active metal and the support. In particular, in fuel cell vehicles, degradation of the carbon-based support is known to have a significant effect on the electrocatalyst deterioration since the start-up/shut-down cycle is frequently repeated. The requirements for the support of the electrocatalyst include high surface area, electrical conductivity, chemical stability, and so on. In this study, we propose the evaluation methods for choosing better support materials and present the physicochemical properties that promising carbon supports should have. Three kinds of carbon materials with different crystallinity are compared. From in-depth study using X-ray diffraction, Raman spectroscopy, thermogravimetric analysis, and accelerated stress test, it is clearly confirmed that the durability of carbon-supported electrocatalysts is closely related to the physicochemical properties of the carbon supports.