DOI QR코드

DOI QR Code

δ-Ferrite Behavior of Butt Weld Zone in Clad Steel Plates Depended on Holding Time of PWHT

클래드강 맞대기 용접부의 후열처리 유지시간에 따른 델타 페라이트 거동

  • Park, Jae-Won (School of Nano IT Fusion Program, Graduate School of NID Fusion Technology, Seoul National University of Science and Technology) ;
  • Lee, Chul-Ku (Dept. of Mechanical and Automotive Engineering, Seoul National University of Science and Technology)
  • 박재원 (NID 융합기술대학원 나노.IT 융합프로그램) ;
  • 이철구 (서울과학기술대학교 기계.자동차공학과)
  • Received : 2007.11.16
  • Accepted : 2008.03.24
  • Published : 2014.04.30

Abstract

Recently, in order to enhance the function and usefulness of products, cladding of dissimilar materials that maximizes the performance of the material is being widely used in all areas of industry as an important process. Clad steel plate, produced by cladding stainless steel plate, an anticorrosive material, on carbon steel plate, is being used to produce pressure vessels. Stainless steel plate has good corrosion resistance, and carbon steel plate has good rigidity and strength; clad steel can satisfy all of these qualities at once. This study aims to find the ${\delta}$-ferrite behavior, mechanical properties, structure change, integrity and reliability of clad steel weld on hot rolled steel plates. For this purpose, multi-layer welding, repair welding and post weld heat treatment were implemented according to welding procedure specifications (WPS). In order to observe the mechanical properties and toughness of clad steel weld zone, post weld heat treatment was carried out according to ASME Sec. VIII Div.1 UW-40 procedure for post weld heat treatment. With heat treatment at $625^{\circ}C$, the hold time was used as the process variable, increased by intervals that were doubled each time, from 80 to 1,280 min. The structure of weld part was typical cast structure; localized primary austenite areas appeared near central vermicular ferrite and fusion line. The heat affected zone showed rough austenite structure created by the weld heat input. Due to annealing effects of heat treatment, the mechanical properties (tensile strength, hardness, impact value) of the heat affected area tended to decrease. From the results of this study, it is possible to conclude the integrity of clad steel welds is not affected much in field welding, repair welding, multi-layer welding, post weld heat treatment, etc.

Keywords

References

  1. N. Suutala, T. Takalo and T. Moisio ; Met. Trans, 11A (1980), 717-725
  2. O. Hammer and U. Svensson : Solidification and Casting of Metals. TMS, London, (1979), 401-410
  3. D. J. Kotecki and T. A. Siewert : Welding Jr, 71-5 (1992), 171s-178s
  4. C. E. Park, C. S. Li and I. S. Kim : Mathematical Models for Optimal Bead Geometry for GMA Welding Process, International Journal of Korea Welding Society, 3-1 (2003), 8
  5. J. C. Lippold : Solidification Behavior and Cracking Susceptibility of Pulsed Laser Welds in Austenitic Stainless Steel : Weld. J, 73-6 (1994), 129s-139s
  6. J. S. Lee and W. H : Hot Cracking in Austenitic Stainless Steel Welds, Journal of KWS, 17-5 (1999), 10 (in Korean)
  7. C. J. Long and W. T. Delong : The Ferrite Content of Austenitic Stainless Steel Weld Metal, Welding Journal, 52-7 (1973), 281-297s
  8. M. G. Mousavi et al : Grain Refinement Due to Grain Detachment in electromagnetically stirred AA7020 welds, Sci, Technol, Weld, Joining. Corrosion, 40-8 (2003), 309
  9. W. F. Savage and A. H. Aronson : Weld. Journal. 44-4 (1965), 175-181s
  10. Standard Specification for Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip for Pressure Vessels and for General Applications, ASTM, 01-03 (2002)
  11. S. T. Kim and S. I. Kwun : Fabrication of Stainless Clad Steel by Hot Rolling, Journal of KWS, 8-2 (1990), 70 (in Korean)
  12. F. Matsuda, S. Katayama and Y. Arata : Solidification Crack Susceptibility in Weld Metals of Fully Austenitic Stainless Steels(Report IX), Trans. of JWRI, 12-2 (1983), 87-92
  13. J. W. Park and J. H. Lee : A Study on the Mechanical Properties of Butt Welding Zone of Clad Steel According to the Process Design, KSME, 21-4 (2012), 523-690 https://doi.org/10.7735/ksmte.2012.21.4.532
  14. V. P. Kuyanpaa, S. A. David and C. L. White : Formation of Hot Cracks in Austenitic Stainless Steel Welds-Solidification Cracking, Welding Journal, 65-8(1986), 203s-212s
  15. Detecting Susceptibility to Inter-granular Attack in Austenitic Stainless Steels, ASTM, 01-03 (2002)
  16. C. H. Lee : Weldability and Micostructural Analysis of Nuclear Grade Austenitic Stainless Steel, Ph. d. Thesis, University of Tennessee, (1988)
  17. J. S. Lee and S. H. Kim : A Study of Weld Fusion Zone Phenomena in Austenitic Stainless Steel(2), Journal of KWS, 8-2 (1990) 59 (in Korean)
  18. J. C. Lippold, M. Tumuluru and W. A. Clark : TMS / AIME, Warrendale, PA, (1992), 141
  19. C. H. Lee : Effect of Minor Element on Hot Cracking Susceptibility of Austenitic Stainless Steel Welds, Metals and Materials, 2-2(1996), 81-91 https://doi.org/10.1007/BF03025950
  20. N. Suutala : Effect of Manganese and Nitrogern on the Solidification Mode in Austenitec Stainless Steel Welds, Metal. trans, 13-12(1982), 2121-2130 https://doi.org/10.1007/BF02648382
  21. H. S. Jeong, Y. Y. Lee and D. S. Bae : The Effect of Alloying Elements on Weld ability and Corrosion Resistance of Austenitic Stainless Steels(I), Journal of KWJS, 30-3 (2012), 255-263 (in Korean)
  22. W. Lin, J. C. Lippold and W. A. baeslack III : An Evaaluateion of Affect zone Liquation Cracking Susceptibility. part I: Developmet of a Method fot Quantificateion. Weld, J, 72-4(1993), 135s
  23. J. W. Park and C. K. Lee : The Sensitization and Intergranular Corrosion Behavior of AISI 316L Clad Steel with Butt Welding, Journal of KWJS, 31-2 (2013), 133-140 (in Korean)
  24. T. H. Chen and K. L. Wen : The Effect of High-Temperature Exposure on the Micro Structural Stability and Toughness Property in a 2205 Duplex Stainless steel, Material Science and Engineering, A338 (2002), 259-270
  25. I. Zucato and M. C. Moreira : Micro Structural Characterization on Toughness of the UNS S31803 Duplex Stainless Steel Aged Treated At $850^{\circ}C$, Material Research, 5-3 (2002), 385-389 https://doi.org/10.1590/S1516-14392002000300026