• Title/Summary/Keyword: coreless

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Development of a Hydrostatic Guideway Driven by the Linear Motor (리니어모터를 이용한 초정밀 유정압안내면 개발)

  • 박천홍;황주호;오윤진;이찬홍
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.343-346
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    • 2003
  • In order to discuss the availability of the hydrostatic guideway driven by the coreless linear motor to ultra precision machine tools, a prototype of guideway is designed and tested in this research. A coreless linear DC motor with the continuous force of 156 N and a laser scale with the resulution of 10 nm are used as the feeding system. The experiments are performed on the static stiffness. motion accuracy, positioning accuracy. microstep response and variation of velocity. The guideway has the infinite axial stiffness within 50 N of applied load, and has 0.08 ${\mu}{\textrm}{m}$ of linear motion error and 0.1 arcsec of angular motion error. It also has 0.21 ${\mu}{\textrm}{m}$ of positioning error and 0.09 ${\mu}{\textrm}{m}$ of repeatability, and it shows the stable response against the 10 nm resolution step command. The velocity variation of feeding system is less than 5%. From these results, it is confirmed that the hydrostatic guideway driven by the coreless linear motor is very useful for the ultra precision machine tools.

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A ZVS Forward DC-DC Converter Using Coreless PCB Transformer and Inductor (코어 없는 PCB 변압기와 인덕터를 이용한 ZVS Forward DC-DC 컨버터)

  • Hwang, Sun-Min;Ahn, Tae-Young
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.38 no.4
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    • pp.37-44
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    • 2001
  • The experimental results and application potentials of a ZVS Forward DC-DC converter based coreless PCB transformer and coreless inductor are presented. The experimental converter, that has a maximum power of 12W, maximum switching frequency of 2.2MHz and nominal input voltage of 24V, has been successfully implemented. The coreless PCB transformer and inductor are found to have many favorable characteristics to high frequency operations due to the absence of a core loss. A power conversion efficiency of the experimental converter was measured at 70${\sim}$80%, and the output was regulated at 12V within 0.7% tolerance.

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Development of an Ultra Precision Hydrostatic Guideway Driven by a Coreless Linear Motor

  • Park Chun Hong;Oh Yoon Jin;Hwang Joo Ho;Lee Deug Woo
    • International Journal of Precision Engineering and Manufacturing
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    • v.6 no.2
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    • pp.55-60
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    • 2005
  • In order to develop the hydrostatic guideways driven by a core less linear motor for ultra precision machine tools, a prototype of guideway is designed and tested. A coreless linear DC motor with a continuous force of 156 N and a laser scale with a resolution of 0.01 ㎛ are used in the system. Experimental analysis on the static stiffness, motion errors, positioning error and its repeatability, micro step response and velocity variation of the guideway are performed. The guideway shows infinite stiffness within 50 N applied load in the feed direction, and by the motion error compensation method using the Active Controlled Capillary, 0.08 ㎛ linear motion error and 0.1 arcsec angular motion error are acquired. The guideway also reveals 0.21 ㎛ positioning error and 0.09 ㎛ repeatability, and it shows stable responses following a 0.01 ㎛ resolution step command. The velocity variation of feeding system is less than 0.6 %. From these results, it is estimated that the hydrostatic guideway driven by a coreless linear motor is very useful for the ultra precision machine tools.

Magnetic Field Calculation and Multi-objective Optimization of Axial Flux Permanent Magnet Generator with Coreless Stator Windings

  • Zhu, Jun;Li, Shaolong;Song, Dandan;Han, Qiaoli;Li, guanghua
    • Journal of Electrical Engineering and Technology
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    • v.13 no.4
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    • pp.1586-1595
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    • 2018
  • For the problem that the complexity of 3-D modeling and multi parameter optimization, as well as the uncertainty of the winding factor of axial flux permanent magnet generator with coreless windings. The complex 3-D model was simplified into 2-D analytic model, and an analytical formula for the winding factor that adapting different coreless stator winding is proposed in this paper. The analytical solution for air-gap magnetic fields, no-load back EMF, electromagnetic torque, and efficiency are calculated by using this method. The multiple objective and multivariable optimization of the maximum fundamental and the minimum harmonic content of back EMF are performed by using response surface methodology. The proposed optimum design method was applied to make a generator. The generator was tested and the calculated results are compared with the proposed method, which show good agreements.

Development of a Hydrostatic Guideway Driven by the Linear Motor (리니어모터를 이용한 초정밀 유정압안내면 개발)

  • 박천홍;오윤진;황주호;이득우
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.6
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    • pp.139-144
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    • 2004
  • In order to discuss the availability of hydrostatic guideways driven by the coreless linear motor to ultra precision machine tools, a prototype of guideway is designed and tested in this research. A coreless linear DC motor with the continuous force of 156 N and a laser scale with the resolution of 0.01 ${\mu}{\textrm}{m}$ are used as the feeding system. The experiments are performed on the static stuffiness, motion accuracy, positioning accuracy, microstep response and variation of velocity. The guideway has the infinite axial stillness within 50 N of applied load, and by the motion error compensation method using the Active Controlled Capillary, 0.08 ${\mu}{\textrm}{m}$ of linear motion error and 0.1 arcsec of angular motion error are acquired. The guideway also has 0.21 ${\mu}{\textrm}{m}$ of positioning error and 0.09 ${\mu}{\textrm}{m}$ of repeatability, and it shows the stable response against the 0.01 ${\mu}{\textrm}{m}$ resolution step command. The velocity variation of feeding system is less than 0.6 %. From these results, it is confirmed that the hydrostatic guideway driven by the coreless linear motor is very useful fur the ultra precision machine tools.

Characteristics Analysis and Comparison of Careless and Slotless BLDC Motor used in Digital Lightening Processor Motor with Air-Dynamic Bearing (공기 동압 베어링을 갖는 디지털 라이트닝 프로세서 모터용 코어리스 및 슬롯리스 BLDC 모터의 특성 분석 및 비교)

  • Yang, Iee-Woo;Kim, Young-Seok;Kim, Sang-Uk
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.6
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    • pp.1039-1046
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    • 2007
  • This paper presents the analysis for power consumption, mechanical vibration and acoustic noise characteristics of the Coreless and Slotless Brushless DC motor in Digital Lightening Processor(DLP) Motor with the Air-Dynamic Bearing. The Coreless BLDC motor has not the stator yoke as well as the stator slot to remove the unbalance force by the interaction between the stator yoke and Air-Dynamic Bearing clearance. The assembling tolerance and the processing error make the air-gap difference between the magnet and the stator yoke .which occurs the unbalanced electro-magnetic force in the Slotless BLDC motor. It imposes the air-dynamic bearing on the disturbance force and makes the Air-Dynamic Bearing vibrated and noised. Also, The attractive force between the magnet and the silicon steel stator yoke increases the power consumption. In this paper, the power consumption, mechanical vibration and acoustic noise of the Coreless BLDC motor and the Slotless BLDC motor with the silicon steel stator yoke are simulated, analyzed, and tested using the manufactured proto-type motors with Air-Dynamic bearing. The simulated and tested results present that the Coreless BLDC motor without the silicon steel stator yoke has the lower mechanical vibration and noise ,and lower power consumption than the Slotless BLDC motor with the silicon steel stator yoke in Digital Lightening Processor Motor with Air-Dynamic Bearing.

The Improved Design of Double Sided Coreless PMLSM with Consideration of Rising Winding Temperature

  • An, Ho-Jin;Cho, Gyu-Won;Jang, Ki-Bong;Kim, Gyu-Tak
    • Journal of Electrical Engineering and Technology
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    • v.8 no.1
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    • pp.144-149
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    • 2013
  • This work deals with the optimal design of a coreless PMLSM (Permanent Magnet Linear Synchronous Motor) with consideration of rising winding temperature. The temperature distribution caused by copper loss in the coreless PMLSM was analyzed using a FEM (Finite Element Method). The thrust and current density where the winding temperature reaches the allowable temperature were calculated. The optimal model provides maximum thrust per unit weight.

Half-Bridge Resonant Converter with Coreless Isolation Transformer (공심 절연변압기를 구비한 반브릿지 공진형 컨버터)

  • Heo, Joon;Jeon, Seong-Jeub
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.66 no.4
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    • pp.636-642
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    • 2017
  • Recently, new power devices, SiC and GaN FETs, are commercialized. They are expected to change power electronics environments. They will raise operating frequencies of power electronic equipments. Accordingly, design method will be changed greatly. In this paper, an 1 MHz resonant converter with fully compensated coreless isolation transformer is proposed, where the primary voltage is proportional to the secondary current and the primary current to the secondary voltage. 30 W prototype is constructed and tested, and its usefulness is verified.

ZCS Forward DC-DC Converter using PCB Transformer and Inductor (PCB 변압기 및 인덕터를 이용한 ZVA Forward DC-DC 컨버터)

  • 안태영
    • Proceedings of the KIPE Conference
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    • 2000.07a
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    • pp.159-162
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    • 2000
  • In his paper the principle of using coreless printed circuit board (PCB) based transformer in 2.3MHz, 12W class ZVS Forward DC-DC converter has been successfully demonstrated. With no core loss coreless PCB transformer and inductor are found to have favorable characteristics at high frequency operations. The maximum power conversion efficiency is 80% Even for high operating frequency an efficiency greater than 70% can be obtained with under 0.7% regulation error.

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