• Title/Summary/Keyword: cooling rates

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Optimization of Spheroidizing Annealing Conditions in SCM440 Steel (SCM440강의 구상화 어닐링조건 최적화 연구)

  • Jeong, Woo Chang
    • Journal of the Korean Society for Heat Treatment
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    • v.19 no.5
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    • pp.270-279
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    • 2006
  • The effects of eight types of spheroidizing annealing conditions including annealing temperature, annealing time, cooling rate, and furnace atmosphere on the microstructure and hardeness were determined in SCM440 steel which has been widely used for automotive parts. The well-spheroidized structure and minimum hardness were obtained when the steel was heat-treated at $770^{\circ}C$ for 6 hours, cooled to $720^{\circ}C$ at a cooling rate of $24^{\circ}C/h$, and then kept for 7 hours at the $720^{\circ}C$ followed by air cooling. In order to increase the productivity and to save the manufacturing cost, it is desirable to apply a faster cooling rate to the spheroidizing annealing. It was found that a cooling rate of $100^{\circ}C/hr$ was the fastest cooling rate applicable to the SCM440 steel among the four cooling rates used in this study. The microstructure consisted of ferrite and very fine spheroidized cementite when the steel was annealed for 13 hours at $720^{\circ}C$ below $A_{C1}$ temperature. This was caused by the short annealing time and the retarding effect of Cr and Mo on both the dissolution of pearlite to cementite and coarsening of spheroidized cementite. The steel heat treated in air showed the decarburized layer of about $125{\mu}m$ in thickness at the surface.

A Feasibility Study for the Application of the Cold-heat Storage System Considering the Real Operation Status of the Showcase (쇼케이스의 실제 운전상태를 고려한 축냉시스템 적용 가능성 평가 기초 연구)

  • Lee, Dong-Won;Kim, Jeongbae
    • Journal of the Korean Solar Energy Society
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    • v.32 no.5
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    • pp.52-58
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    • 2012
  • Experimental study was performed to understand the real operation conditions of a showcase working usually in a convenient store and discount store. The purpose of this study was to show the possibility for practical use of cold-heat storage systems being operated for the showcase. To do that, evaporator and condenser temperatures were measured and the compressor electric power consumption were measured simultaneously. To use the ice storage system, the ice making process was typically operated during midnight being not needed the cooling of the showcase through the continuous running of the condenser unit. And then, the refrigerant was subcooled using the stored cold-heat after being discharged from the condenser during daytime. So, the cooling performance was increased with the sub-cooling of refrigerant during daytime,hence the actual running time of the compressor could be effectively decreased. Through the experiments, this study showed that the compressor electric power consumption during daytime could be transferred to nighttime for applying the refrigerant sub-cooling. So, for the convenient store, the maximum load transfer rates for each working cooler and showcase were estimated about 31.1% and 19.9% respectively. And for the discount store, the maximum load transfer rates for each refrigeration and freezing showcase were estimated about 34.1% and 49.0% respectively.

Low Temperature Storage of Rough Rice Using Cold-Air in Winter(I) - Storage Characteristics after Rough Rice Cooling - (겨울철 냉기를 이용한 벼의 저온저장(I) - 벼 냉각 후 저장특성 -)

  • Lee J. S.;Han C. S.;Ham T. M.;Yon K. S.
    • Journal of Biosystems Engineering
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    • v.30 no.3 s.110
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    • pp.155-160
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    • 2005
  • The objective of this research was to establish a domestically available cooling storage technique by cold-air in winter, using winter cool air ventilation fur determining rough rice cooling method in the storage and dry bin. The rough rice storage characteristics of two test conditions, winter cool-air ventilation storage and ambient temperature storage, were evaluated from January to July 2001, using a storage and dry bin of 300-ton capacity. Results of this research are as follows: Grain temperature was from $-5.1\~-8.5^{\circ}C$ after winter cool-air ventilation, and grain initial temperature for ambient temperature bin storage was $0.3\~1.9^{\circ}C$. Moisture content of rough rice decreased from $0.28\;to\;0.93\%$ and from $1.53\;to\;1.92\%$ to compare with original moisture contents for winter cool-air ventilation, and for ambient temperature bin storage, respectively. Broken ratio of brown rice from winter cool-air ventilation bin increased from $0.16\;to\; 0.92\%$, and brown rice broken ratio was from $2.24\;to\;2.86\%$ for ambient temperature bin storage to compare with initial broken ratio. Hardness of stored rice increased along storage period increase in alt storage methods, and cooling bin storage increased rice hardness of 0.271kgf: this increasing was lower then the other methods from 0.059 to 2.239kgf. Germination rates were decreased approximately 9.03, 3.14 and $3.20\%$ for upper, middle, and bottom of ventilating winter air bin, respectively, and germination rates of 2.70, 3.47 and $4.14\%$ were approximately decreased for upper, middle, and bottom parts of ambient temperature bin storage, respectively.

Characterization of Hardenability and Mechanical Properties of B-Bearing Microalloyed Steels for Cold Forging (붕소함유 냉간단조용 비조질강의 경화능 및 기계적 특성평가)

  • Park H. G.;Nam N. G.;Choi H. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.395-399
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    • 2004
  • Four microalloyed steels containing B were investigated in terms of hardenability, mechanical properties and microstructure depending upon the cooling rates in order to develop the steel grade for the cold forged fasners. The alloy with the largest DI value among 4 alloys, which contains $0.12\%\;C,\;1.54\%\;Mn,\;0.65\%\;Cr,\;0.11\%V,\;0.040\%Ti\;and\;0.0033\%B$, showed the larest shift to the right hand side in the TTT diagram, implying the wide allowable cooling rate range subsequent to hot rolling in long bar processing, Mechanical tests indicated that yield strength are dependent upon the DI value in water quenched specimens but other properties showed almost the same values. In the same grade of steel, the increase in cooling rates causes the decrease in elongation but the increase in strength, reduction of area and Charpy impact values. Microstructural examination in steel grade with the larest DI values revealed martensitic structure In the water quenched state, a mixture of martensite and bainite in the oil quenched, and ferrite + pearlite in the air cooled and the forced air cooled but the latter showed finer microstructure.

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Study on Thermal Behavior of Unidirectional Composite Materials using Embedded Optical Fiber Sensors (삽입되어진 광섬유 센서를 이용한 일방향 적층 복합재료의 열적 거동 연구)

  • 김승택;전흥재;최흥섭
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 1999.11a
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    • pp.251-257
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    • 1999
  • Smart structure that contains sensors, which are either embedded in a composite material or attached to a structure, is currently receiving considerable attention. Fiber Bragg grating sensor, one of the optical fiber sensors, has been widely used to sense strain and temperature for smart structures since both parameters change the resonant frequency of the grating. In this paper, according to the various heating and cooling conditions the thermal behavior of unidirectional composite material was monitored by embedding the fiber Bragg grating sensors in the longitudinal and transverse directions of unidirectional composites. The thermal behavior of unidirectional composite material was monitored for various heating and cooling rates and applied pressure. It was found that the thermal behavior was unaffected by pressure variations and heating and cooling rates applied to the composites. The thermal strains were measured by considering the shift in Bragg wavelength that was generated by the thermal expansion of composite specimen. The longitudinal and transverse C.T.E.'s were also obtained from the corresponding temperature-thermal strain curves.

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In-Situ Performance Analysis of Centrifugal Chiller According to Varying Conditions of Chilled and Cooling Water (현장에서 운전중인 터보냉동기의 냉수와 냉각수 조건 변화에 따른 성능 해석)

  • Kim, Yeong-Il;Jang, Yeong-Su;Sin, Yeong-Gi;Baek, Yeong-Jin
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.3
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    • pp.482-490
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    • 2002
  • This paper presents modelling and analyzing method of centrifugal chiller which has a rated capacity of 200 RT(703 kW) through on-site performance test. Field performance data of a chiller installed in a research building of KIST have been collected. Simple models were developed for predicting the heat exchanger and system performances by regression of chiller operation data during 5 days in August. The models proposed here account for the effect of variations of cooling capacity, temperatures and flew rates of secondary fluids. The proposed models can predict the actual performance data from June to September within $\pm$ 5% error. The COP of centrifugal chiller are estimated under the standard rating conditions and reduced mass flow rates of chilled and cooling water.

Field Cooling Tests of Paddy Stored in Steel Bins with a Grain Cooler (곡물냉각기를 이용한 철제 원형빈에서 벼 냉각)

  • 김의웅;김동철
    • Food Science and Preservation
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    • v.11 no.2
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    • pp.263-268
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    • 2004
  • Two field cooling tests were conducted to evaluate the cooling characteristic of paddy with a prototype grain cooler. The first test was carried out during summer season in a steel bin with 180.3ton of paddy at Sunchon. And the second test was carried out during harvesting season in a steel bin with 272.2ton of paddy at Ulsan. At the first test, initial paddy temperature of 23.6$^{\circ}C$ was dropped to 14$^{\circ}C$, and initial moisture content of 19.9% was dropped to 19.3% after 52.5 hours of cooling. At the second test, initial paddy temperature of 16.1$^{\circ}C$ dropped to 5.5$^{\circ}C$ after 78.0 hours of cooling. And, at the first test, the average air flow rates of chilled air leaving the grain cooler and penetrating the grain layer were 77.5 ㎥/min and 42.5 ㎥/min, respectively. To prevent leakage of chilled air from plenum chamber of steel bin, which was about 45% of the average air flow rates of chilled air leaving the grain cooler, a proper method was required. The average total power consumption at the first test during summer was 22.1 ㎾ with control of fan damper. At the second test, it was 17.4 ㎾ due to controlling the capacity of compressor with unloading solenoid valve and changing the flow rates of hot refrigerant gas flowing into evaporator and reheater from compressor, resulting in 27% reduction of energy consumption.

Enhanced Cooling Performance of Polymer Actuators Using Carbon Nanotube Composites (탄소나노튜브 복합재를 이용한 고분자 액추에이터의 냉각 개선)

  • Piao, Chengxu;Suk, Ji Won
    • Composites Research
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    • v.30 no.2
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    • pp.165-168
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    • 2017
  • Coiled polymer actuators fabricated by twisting polymer fishing lines or sewing threads respond to heating and cooling with their contraction and relaxation. However, their actuation speed is highly dependent on the heating and cooling rates. In order to improve the actuation speed, the coiled polymer actuator was coated with polydimethylsiloxane composites. The introduction of multi-walled carbon nanotubes into the polydimethylsiloxane improved the actuation speed by about 13%.

PIV Measurement of Inlet and Outlet Flow of Contra-Rotating Small-Sized Cooling Fan

  • Shigemitsu, Toru;Fukuda, Hiroaki;Fukutomi, Junichiro
    • International Journal of Fluid Machinery and Systems
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    • v.9 no.2
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    • pp.175-181
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    • 2016
  • Contra-rotating rotors have been adopted for some of the cooling fans to meet the demand for the high pressure and large flow rate. Therefore, it is important to clarify its inlet and outlet flows by experiments for the high performance and stable operation. PIV measurements were conducted at the design and partial flow rates. In the present paper, the inlet and outlet flow conditions of the contra-rotating small-sized cooling fan with a 40mm square casing are studied by using PIV measurement. Furthermore, improvements of the flow condition and design guideline to increase the performance were discussed based on the experimental results.

레이저 절단 판재의 브레이징을 이용한 적층 사출금형

  • 조용무;김재도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.04b
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    • pp.323-327
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    • 1993
  • Mold-making industry demands currently to reduce the tooling costs and time in mold making, and to improve the productivity and quality in injection molding process. These problems can be easily removed by laminated injection mold which is made with metal sheets prepared by laser cutting and bonded by brazing. Comparing withthe conventional mold making technology which mainly depends on the machining, this new technologyenables an arbitary design of cooling circuit without anyrestrictions of geometry. So it brings about high production rates of the injection molding processes. This paper estimate the conventional and laminated injection mold making process with a simple molding, and also the cooling efficiencyof thoes two kinds of mold with the filling and cooling analysis. The results show that the laminated injectionmold has much shorter tooling time, uniform mold temperature, and shorter cooling time in injection molding process.