• Title/Summary/Keyword: cooling hole

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Estimation of Die Service Life for Die Cooling Method in Hot Forging (금형냉각법에 따른 열간 단조 금형의 수명 평가)

  • 김병민;김동환
    • Transactions of Materials Processing
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    • v.12 no.4
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    • pp.408-413
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    • 2003
  • Dies may have to be replaced for a number of reasons, such as changes in dimensions due to die wear or plastic deformation, deterioration of the surface finish, break down of lubrication and cracking or breakage. In this paper, die cooling methods have been suggested to improve die service life considering die wear and plastic deformation in hot forging process. The yield strength of die decreases at higher temperatures and is dependent on hardness. Also, to evaluate die life due to wear, modified Archard's wear model has been proposed by considering the thermal softening of die expressed in terms of the main tempering curve. It was found that the use of die with cooling hole was more effective than that of direct cooling method to increase the die service life for spindle component.

Numerical Study on the Cooling of Induction Motor In a Washing Machine (세탁기용 유도모터의 냉각에 관한 수치적 연구)

  • Hong, Sang-Wook;Jeon, Si-Moon
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.266-271
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    • 2003
  • The numerical study was carried out to effectively cool Induction motor applied to a washing machine. The outer rotor made of steel periodically spins up and down. The stator consists of the thin layered iron plates and copper coil. The effective cooling system is necessary to solve the reliability problem caused by the electric losses at the coil and the iron plate. Because the heat transfer rate of the natural convection in partially open space is generally low, thus it is necessary to enhance the heat transfer using rotating perforated plate. The flow phenomena around the motor are very complex due to the motor geometry and the outer rotor motion. The mixed convection takes place due to the slow rotation speed. The three dimensional flow simulation was performed using rotating reference frame technique and Boussinesq approximation but the radiation effect was neglected. It was found that the angle and direction of the cooling blades play an important role in the stator temperature.

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An Experimental Study on Engine Cooling System Improvement (엔진 냉각 시스템 개선에 관한 실험적 연구)

  • Chon, M.S.;Hwang, Y.H.
    • Journal of ILASS-Korea
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    • v.9 no.4
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    • pp.77-82
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    • 2004
  • This paper describes the improvement of engine cooling system. To improve engine cooling performance, the authors approached in two ways. One is to increase water pump performance, changing of impeller shape and lightening of material were carried out. The second one is cooling efficiency rise, which were investigated with head gasket coolant flow passage optimization with flow visualization technique. The test results show that water pump performance was increased effectively, reduction of pump drive torque, and increase of pump flow-rate and pressure rise. Gasket hole pattern optimization test results represent an optimized head coolant flow which stands cross flow from exhaust to intake port side and small vortex were removed.

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Measurement of Flow and Scalar Distribution at Gas Turbine Inlet Section (가스터빈 입구에서의 유동 및 스칼라 분포 특성)

  • Hong, Sung-Kook;Ireland, Peter;Denman, Paul
    • The KSFM Journal of Fluid Machinery
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    • v.13 no.4
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    • pp.45-50
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    • 2010
  • The goal of paper is to investigate the flow and scalar distribution through the HP Nozzle Guide Vane (NGV) passage. Flow and scalar distribution measurement are conducted by using 5-hole pressure probe and $CO_2$ tracing technique, respectively. Three different experimental cases are considered depending on cooling flow condition. The result shows that the vortical secondary flow patterns are observed clearly and these flow characteristics maintain through the NGV passage regardless of cooling flow injection. Compared to center region, the high axial velocity flow is observed near wall region due to cooling flow injection. Without cooling flow, the $CO_2$ (scalar) distribution becomes to be uniform quickly due to the strong flow mixing phenomenon. However, in cases of cooling flow, scalar distribution is significantly non-uniform.

Design of Cooling System for Variable Speed 300kW PMSM (300kW 급 가변속 PMSM의 냉각시스템 설게)

  • Zhou, Guang-xu;Lee, Dong-Hee;Ahn, Jin-Woo;An, Young-Joo
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.923-924
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    • 2007
  • due to the modification of ventilation system for variable speed high efficiency PMSM, the ventilation structure is analyzed in this part. First, a cooling structure was proposed for the variable speed PMSM. Through the contrast result of whole stress and speed distribution in the cooling channel by fluid field, the fans setting fashion is confirmed. By the studying of cooling structure for improved PMSM, the position of the cooling hole in the rotor is optimized by the finite element method. At last, the thermal field distribution of the motor is calculated by FEM. The calculated thermal rise is in accord with measured value, which provides effective basement for the design and safety operation of PMSM.

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Effect on the Characteristics and Control Performance due to the Ventilation Hole Design of the Traction Motor (냉각 통풍홀 설계로 인한 견인 전동기 특성 및 제어 성능 영향 연구)

  • Kim, Ki-Chan;Lee, Jeong-Il;Kwon, Jung-Lock
    • Proceedings of the KIEE Conference
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    • 2001.07b
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    • pp.801-803
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    • 2001
  • On this study the motor design method with fairly good characteristics and control capability as well as cooling capability is presented with considering the magnetic effect due to ventilation hole, which is installed to prevent the temperature rise. When the input voltage rises due to critical variation in traction power supply system, the final ventilation hole is presented by checking the inductance parameter with clarifying the relation between saturation of the motor core and the ventilation hole.

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CFD ANALYSIS OF FLOW CHANNEL BLOCKAGE IN DUAL-COOLED FUEL FOR PRESSURIZED WATER REACTOR (가압경수로 이중냉각핵연료의 내측수로 막힘에 대한 전산유체역학 해석)

  • In, W.K.;Shin, C.B.;Park, J.Y.;Oh, D.S.;Lee, C.Y.;Chun, T.H.
    • 한국전산유체공학회:학술대회논문집
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    • 2011.05a
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    • pp.269-274
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    • 2011
  • A CFD analysis was performed to examine the inner channel blockage of dual-cooled fuel which has being developed for the power uprate of a pressurized water reactor (PWR). The dual-cooled fuel consists of an annular fuel pellet($UO_2$) and dual claddings as well as internal and external cooling channels. The dual-cooled annular fuel is different from a conventional solid 려el by employing an internal cooling channel for each fuel pellet as well as an external cooling channel. One of the key issues is the hypothetical event of inner channel blockage because the inner channel is an isolated flow channel without the coolant mixing between the neighboring flow channels. The inner channel blockage could cause the Departure from Nucleate Boiling (DNB) in the inner channel that eventually causes a fuel failure. This paper presents the CFD simulation of the flow through the side holes of the bottom end plug for the complete entrance blockage of the inner channel. Since the amount of coolant supply to the inner channel depends on largely the pressure loss at the side hole, the pressure loss coefficient of the side hole was estimated by the CFD analysis. The CFD prediction of the loss coefficient showed a reasonable agreement with an experimental data for the complete blockage of both the inner channel entrance and the outer channel. The CFD predictions also showed the decrease of the loss coefficient as the outer channel blockage increases.

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Cracking Near a Hole on a Heat- Resistant Alloy Subjected to Thermo-Mechanical Cycling (열 및 기계적 반복하중 하의 내열금속 표면 홀 주변 산화막의 변형 및 응력해석)

  • Li, Feng-Xun;Kang, Ki-Ju
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.9
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    • pp.1227-1233
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    • 2010
  • In the hot section of a gas turbine, the turbine blades were protected from high temperature by providing a thermal barrier coating (TBC) as well as by cooling air flowing through internal passages within the blades. The cooling air then passed through discrete holes on the blade surface, creating a film of cooling air that further protects the surface from the hot mainstream flow. The holes are subjected to stresses resulting from the lateral growth of thermally grown oxide, the thermal expansion misfit between the constituent layers, and the centrifugal force due to high-speed revolution; these stresses often result in cracking. In this study, the deformation and cracks occurring near a hole on a heat-resistant alloy subjected to thermo-mechanical cycling were investigated. The experiment showed that cracks formed around the hole depending on the applied stress level and the number of cycles. These results could be explained by our analytic solution.

The Study of Deep Level Behaviors in Si Contaminated by Iron (Fe 오염에 따른 Si내의 deep level거동에 관한 연구)

  • Mun, Yeong-Hui;Kim, Jong-O
    • Korean Journal of Materials Research
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    • v.9 no.1
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    • pp.104-107
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    • 1999
  • We investigated the effects of cooling condition on deep levels and iron precipitate formation in iron-contaminated p-type silicon by DLTS(Deep Level Transient Spectroscopy) and preferential etching technique. Dependency of cooling condition on Bulk Micro-Defect (BMD) and four different iron-related deep traps were observed. For normal cooling condition, T1, T2, T3, T4 traps that related to Fe\ulcorner or Fe-O complex were obtained. However, the trap with activation energy, 0.4 eV was observed for slow cooling condition. The trap caused by the $\textrm{Fe}^{+}\textrm{}^{-}$ pair (H4:0.56eV) were detected only at the case of $\textrm{LN}_{2}$ quenching condition.

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The Study on the Compressive Strength Properties of Mortar using Discarded Bentonite Powder by the Cooling Method after Heat Treatment (폐벤토나이트 분말의 소성 및 냉각조건에 따른 모르터의 압축강도 발현특성에 관한 연구)

  • Kim, Hyo-Youl
    • Journal of the Korea Institute of Building Construction
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    • v.4 no.4
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    • pp.87-94
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    • 2004
  • As the bentonite is main material to prevent from collapse of drilling hole at underground excavation works, it is increased using quantity on construction industry day by day. But, the discarded bentonite that is over using at underground excavation works is caused various enviromental trouble as soil and water pollution est. Therefore, this study aims to propose a foundamental report for pozzolan reaction of discarded Bentonite powder by heat-treatment and cooling as concrete mineral admixture. To find out pozzolan reaction ability of discarded Bentonite powder by indirect cooling & cooling using of water after heat-treatment, the experiments are excuted flow test & compressive strength on age of mortar using discarded Bentonite powder. As a result of this study, discarded Bentonite powder can be utilized as concrete mineral admixture by heat-treatment and especially, pozzolan reaction ability of discarded Bentonite powder is superior to the situation of 600℃. 60min & cooling using of water.